Shin kun san cewa masana'antar tattara kaya ta kai dala biliyan 900 a duniya? Duk da haka, da yawa ba su san dabarun bugu da ke bayan samfuran da suka fi so ba.
Flexographic da lithographic bugu sune gidaje biyu masu ƙarfi a cikin duniyar bugu na kasuwanci. Amma wanne ne daidai don aikin ku?
A cikin wannan sakon, za mu bincika mahimman bambance-bambance tsakanin flexo da bugun litho. Za ku koyi game da keɓancewar hanyoyinsu, ƙarfi, da aikace-aikace masu kyau.
Bayanin Buga na Flexographic
Menene Flexographic Printing
Flexo ya shahara don samar da sauri mai sauri, yana iya bugawa akan abubuwa iri-iri ciki har da fim ɗin , da ba a saka ba , da marufi masu sassauƙa . Ba kamar litho ba, flexo yana bugawa kai tsaye a kan ma'auni ta amfani da faranti na photopolymer da anilox roll , wanda ke taimakawa yada tawada a ko'ina.
Rushewar Tsarin Buga na Flexo:
Saita Plate : An zana faranti na Photopolymer tare da zane.
Canja wurin Tawada : Anilox yana jujjuya tawada zuwa mai ɗaukar hoto, sa'an nan kuma danna shi a kan madaidaicin.
bushewa : Flexo yawanci yana amfani da tawada UV ko tushen ruwa waɗanda ke bushewa da sauri, haɓaka saurin samarwa.
Abũbuwan amfãni da rashin amfani na Flexographic Printing
Fa'idodin Flexographic Printing
Sauri : Tare da saurin samarwa har zuwa mita 600 a minti daya, flexo ya dace don samar da taro.
Ƙimar Kuɗi : Saita da farashin kayan gabaɗaya sun yi ƙasa sosai, musamman don oda mai girma. Flexo yana rage yawan farashin samarwa da kashi 30% akan dogon gudu.
Ƙarfafawa : Flexo yana sarrafa abubuwan da ba su da ƙarfi kamar robobi da fina-finai, yana mai da shi tafi-zuwa ga masana'antu daban-daban.
Saurin bushewa tawada : UV da tawada na tushen ruwa sun bushe da sauri, rage raguwar lokaci da haɓaka yawan aiki gabaɗaya.
Lalacewar Flexographic Printing
Ƙayyadaddun Launi : Flexo gabaɗaya yana goyan bayan ƙananan launuka, sau da yawa har zuwa shida a lokaci ɗaya, wanda zai iya iyakance ƙira da ke buƙatar palette mai faɗi.
Quality : Ko da yake ingantawa, flexo ba zai iya daidaita litho ba tukuna dangane da kaifi ko rawar jiki don babban aiki, cikakken aiki.
Sharar gida : Flexo na iya samar da ƙarin sharar gida idan ba a zubar da tawada da kayan da kyau ba.
Na Musamman Aikace-aikace na Flexographic Printing
Marufi masu sassauƙa : Jakunkuna, jakunkuna, da nannade cikin masana'antar abinci.
Lakabi : Takamaiman dorewa don abubuwan sha, samfuran kulawa na mutum, da marufi na likita.
Kwalayen Lantarki : Marufi na marufi don kayan aiki da dillalai, musamman don jigilar kaya.
Bayanin Lithographic Printing
Menene Lithographic Printing
Litho bugu tsari ne na kashewa , ma'ana ba'a amfani da tawada kai tsaye akan kayan. Maimakon haka, yana canjawa daga farantin karfe zuwa bargon roba sannan kuma zuwa ga substrate. Wannan yana tabbatar da ƙarancin lalacewa akan faranti na bugu kuma yana ba da damar samun cikakkun hotuna. Yayin da lokacin saitin ya fi tsayi, ikon litho don sarrafa ƙira mai rikitarwa da cikakkun bayanai sun sa ya zama cikakke ga abubuwan alatu.
Rushewar Tsarin Buga Litho:
Ƙirƙirar Plate : Ana ƙirƙira ƙira a kan faranti na aluminum.
Aikace-aikacen Tawada : Ana canza tawada akan bargon roba ta hanyar rollers.
Canja wurin Substrate : Bargon roba yana danna tawada akan takarda ko wasu kayan.
Abũbuwan amfãni da rashin amfani na Lithographic Printing
Amfanin Lithographic Printing
Ingancin Hoto mafi Girma : Litho ya yi fice a cikin cikakkun bayanai da launuka masu ban sha'awa, yana mai da shi babban zaɓi don aiki mai inganci.
Faɗin Launi : Mai ikon sarrafa tawada na musamman kamar ƙarfe , mai walƙiya , da launuka tabo , litho yana ba da sassaucin ƙirƙira mafi girma.
Ƙarfafawa a Girman Buga : Ana amfani da Litho don ƙananan ayyukan bugawa da manyan nau'o'i kamar allunan talla, tare da daidaiton inganci a kowane girma.
Lalacewar Lithographic Printing
Babban Saita Kuɗi : Saita da ƙirƙirar faranti sun fi tsada, yin litho ya zama mafi ƙarancin zaɓi don ƙarami ko sauƙi.
Slow Production Gudun : Litho bugu ya ƙunshi matakai da yawa, wanda ke haifar da tsawon lokacin samarwa da saurin fitarwa idan aka kwatanta da flexo.
Damuwar Muhalli : Tawada da sinadarai masu tushen mai da ake amfani da su a cikin litho na iya yin tasiri ga muhalli, musamman idan ba a kula da su yadda ya kamata ba.
Aikace-aikace na yau da kullun:
Kafofin watsa labarai masu inganci masu inganci : mujallu, kasida, da kasidu.
Kunshin Luxury : Akwatunan kayan kwalliya, kayan lantarki, da kayan alatu.
Sake Haɓaka Fasaha : Fitattun bugu na fasaha, fastoci, da manyan tallace-tallacen tsari.
Kamanceceniya Tsakanin Flexo da Litho Printing
Duk da bambance-bambancen fasaha na su, flexo da litho bugu suna raba wasu abubuwan gama gari. Dukansu suna cikin dangin bugu na planographic , inda bugu yana faruwa daga saman lebur. Wannan ya bambanta da tsofaffin fasahohin kamar bugu na taimako , waɗanda ke amfani da filaye masu tasowa.
Mabuɗin kamanceceniya:
| Fasalin |
Flexo |
Litho |
| Nau'in Plate |
Photopolymer (mai sassauci) |
Karfe ko Aluminum |
| Samfurin Launi |
CMYK da Spot Launuka |
CMYK da Spot Launuka |
| Substrate Versatility |
Takarda, filastik, karfe, fim |
Takarda, kwali, karfe |
| Dacewar Kasuwanci |
High-gudun samarwa |
Ayyuka masu inganci na dogon lokaci |
Dukansu hanyoyin suna iya bugawa akan abubuwa daban-daban kamar takarda, kwali, robobi, da ƙarfe, yana mai da su zaɓuɓɓuka masu dacewa don masana'antu daban-daban. Ƙarfin Litho yana cikin daki-daki na hoto , yayin da gefen flexo shine saurin gudu da sassauƙa..
Mabuɗin Bambanci Tsakanin Flexo da Litho Printing
Kwatanta Kuɗi
Flexo yana son zama mafi tsada-tasiri, musamman don bugu mai girma. Litho, duk da haka, ya fi dacewa don ayyukan da ke buƙatar cikakkun bayanai masu inganci da ƙima. Anan ga rugujewar yadda suke kwatanta akan mahimman abubuwan farashi:
| Factor |
Flexo Cost |
Litho Cost |
| Saita |
Ƙananan farashin saitin farko |
Babban farashin saitin farko |
| Farashin Faranti |
Farantin photopolymer mai arha |
Farantin karfe masu tsada |
| Farashin Tawada |
Karancin amfani da tawada |
Mafi girman amfani da tawada |
| Gabaɗaya Farashin |
Ƙananan don manyan gudu |
Babban don ƙananan ayyuka masu rikitarwa |
Farashin Saita : Buga Litho gabaɗaya ya ƙunshi ƙarin farashin saiti saboda yana buƙatar ƙarin gyare-gyare na hannu don tabbatar da ingantaccen rijistar launi. Ana shirya faranti na litho yana ɗaukar lokaci mai tsawo, tare da ƙarin ƙwarewar fasaha da ake buƙata don daidaita launuka. A gefe guda, flexo bugu yana da saitin sauri. Tun da farantin sa suna da sauƙi kuma suna da sauƙin hawa, yana rage lokacin da ake kashewa don daidaita faranti da shirya latsa. Hakanan za'a iya sake amfani da faranti na Flexo sau da yawa, yana ƙara rage farashi akan lokaci.
Farashin Plate : Flexo yana amfani da faranti na photopolymer, waɗanda ba su da tsada don samarwa fiye da faranti na litho ko aluminum. Don manyan ayyukan samarwa, ajiyar kuɗi a farashin faranti ya zama babba. Bugu da ƙari, ana iya maye gurbin faranti na flexo cikin sauƙi ko sabunta su, yayin da faranti na litho suna buƙatar ƙarin aiki mai yawa. Ƙididdiga sun nuna cewa farashin farantin flexo na iya zama 30% zuwa 40% mai rahusa, musamman a takaice zuwa matsakaicin bugawa, inda saurin juyawa ya zama dole.
Farashin Tawada : Buga Flexo yana amfani da ƙarancin tawada akan kowane bugu, wanda ke rage farashin aiki, musamman lokacin buga babban kundin. Hanyar canja wurin tawada-ta hanyar abin nadi na anilox-yana tabbatar da madaidaicin aikace-aikacen tawada mai sarrafawa. Litho yawanci yana buƙatar ƙarin tawada don cimma haɓaka iri ɗaya, yin tawada mafi tsada. A cewar ƙwararrun masana'antu, tawada flexo na iya rage farashi da 20% ko fiye a cikin yanayin samarwa mai sauri.
Daidaituwar Substrate
Flexo ya dace da kayan da ba su da ƙarfi , gami da filastik, fim, da marufi masu sassauƙa, yana mai da shi manufa don masana'antu kamar abinci da abin sha. Litho ya fi kyau ga filaye masu lebur kamar takarda, kwali, ko kayan rufi, inda ake buƙatar cikakken cikakken hoto.
| Nau'in Substrate |
Mafi Kyau don Flexo |
Mafi Kyau don Litho |
| Filastik |
Ee |
Wani lokaci |
| Kwali |
Ee, tare da ƙarin matakai |
Ee |
| Karfe |
Ee |
Ee, amma iyaka |
| Fim |
Ee |
Da wuya |
Flexo : Wannan tsari yana haskakawa tare da versatility a cikin jituwa na substrate. Flexo na iya bugawa akan abubuwa da yawa - robobi, fina-finai, foils, har ma da abubuwan da aka zayyana kamar kwali. Wannan sassaucin ya sa ya zama zaɓi don marufi da alamar masana'antu. Nazarin ya nuna cewa flexo na iya rage matakan samarwa ta hanyar 10-20%, yana mai da shi manufa don abubuwan da ke buƙatar bugu kai tsaye ba tare da riga-kafi ba. Misali, flexo cikin sauƙi yana dacewa da kayan da ba su da ƙarfi da mara ƙarfi, yana rage buƙatar ƙwararrun sutura.
Litho : Yayin da litho yana ba da ingantacciyar ingancin bugu akan lebur, filaye masu santsi kamar takarda da kwali, yana gwagwarmaya akan ƙaƙƙarfan ƙaƙƙarfan rubutu ko rubutu sosai. Don marufi da suka haɗa da kayan kwalliya, litho yana buƙatar ƙarin matakin lamination, haɓaka lokacin samarwa da farashi. Wannan yana iyakance amfani da shi a cikin sassan da ke buƙatar daidaitawa da sauri zuwa kewayon kayan aiki. Don marufi na buƙatar stamping foil ko embossing, litho sau da yawa shine mafi kyawun zaɓi, amma don manyan aikace-aikace masu ƙarancin girma.
Tawada
Litho yana amfani da tawada na tushen mai , waɗanda ke ba da wadatattun launuka masu ƙarfi amma suna buƙatar ƙarin lokacin bushewa. Flexo, a gefe guda, yana amfani da UV da tawada na tushen ruwa , waɗanda ke bushewa da sauri kuma suna ba da izinin samarwa da sauri.
Flexo : Daidaituwar Flexo tare da kewayon tawada masu yawa-ciki har da tushen ruwa, tushen ƙarfi, da tawada masu warkewa UV-yana sa ya daidaita sosai. Ana yawan amfani da tawada na ruwa, musamman a cikin kayan abinci, saboda sun fi dacewa da muhalli. Tawada UV suna ba da lokutan bushewa ko da sauri, yana ba da damar samar da sauri mai sauri ba tare da lalata inganci ba. Flexo tawada kuma suna da ƙarancin tasirin muhalli, yana ba da gudummawa ga haɓakar amfani da su a cikin mafita mai dorewa. Tawada masu warkarwa na UV, musamman, suna kawar da buƙatun busasshen tanda, rage yawan amfani da makamashi har zuwa 50%.
Litho : Lithographic tawada da farko sun dogara ne akan mai, wanda ke haifar da launuka masu kyau da kuma gradients masu laushi. Koyaya, waɗannan tawada suna buƙatar tsawon lokacin bushewa, rage saurin samarwa. Dogaro da Litho akan tawada na tushen mai shima yana gabatar da abubuwan da suka shafi muhalli, saboda waɗannan tawada sukan ƙunshi mahaɗan ma'adanai masu canzawa (VOCs). Wannan yana sa su ƙasa da yanayin yanayi sai dai idan an yi amfani da jiyya na musamman. Masana'antu da ke mai da hankali kan inganci maimakon saurin gudu sau da yawa sun fi son litho duk da waɗannan koma baya.
Ingancin Hoto da Madaidaicin
Tsarin Litho yana haifar da ƙarin dalla-dalla, fitattun kwafi tare da zurfin launi mafi kyau, yayin da flexo na iya yin sulhu akan kaifi don saurin gudu. Sabbin fasahohin Flexo sun inganta ingancin bugawa, amma har yanzu litho yana riƙe da gefen daidai launi da cikakkun bayanai..
| Fasalin |
Flexo |
Litho |
| Rage Launi |
Iyakance, yawanci har zuwa launuka 6 |
Faɗin kewayo, gami da ƙarfe |
| Daki-daki |
Matsakaici |
Babban |
| Gudu |
Babban sauri don manyan gudu |
Sannu a hankali saboda ƙarin matakan saitin |
Litho : Lokacin da yazo ga ingancin bugawa, litho ya shahara saboda ikonsa na samar da cikakkun hotuna masu kaifi. Ya dace musamman don ayyukan da ke buƙatar cikakken daidaito, kamar kayan talla, kwafin fasaha, da kayan alatu. Kyakkyawan ƙudurin Litho ya sa ya dace don ƙirƙira ƙira da haɓakar hoto. Duk da haka, wannan da hankali ga daki-daki ya zo a kudi na gudun. Don ayyukan da ke buƙatar hoto mai inganci tare da launuka masu haske, litho ya kasance ma'aunin gwal.
Flexo : Flexo bazai cimma daidai matakin daki-daki kamar litho ba, amma yana da inganci sosai don saurin samarwa. Ya yi fice wajen buga tsattsauran ra'ayi, ƙira mai ƙarfi da ƙira mai sauƙi. Yayin da fasahar flexo ta zamani ta inganta ingancin hoto sosai, har yanzu tana fama da cikakkun bayanai masu kyau. Koyaya, a cikin manyan ayyukan bugu-kamar alamomin marufi, da nannade-gudu da inganci galibi suna kan gaba akan cikakkun bayanai masu kyau, kuma flexo yana aiki da kyau sosai a waɗannan wuraren.
Zaɓi Tsakanin Flexographic da Lithographic Printing
Ƙarar
Flexo yana da mafi kyau ga manyan kundin inda sauri da farashi ke da mahimmanci dalilai. Masana'antu masu buƙatar fitarwa cikin sauri, kamar marufi, sun fi amfana. Litho cikakke ne don ƙananan gudu ko ayyuka masu inganci waɗanda ke buƙatar cikakkun bayanai da launuka masu ƙarfi.
Abubuwan da ake buƙata na Substrate
Flexo yana aiki akan kusan kowane abu, gami da maras lebur ko filaye marasa ƙarfi kamar filastik, fim, da ƙarfe. Litho ya fi dacewa da lebur, kayan tushen takarda , inda cikakken launi da tsabtar hoto ke haskakawa da gaske.
Kasafin kudi da inganci
Idan kuna aiki tare da ƙarancin kasafin kuɗi kuma kuna buƙatar samarwa da sauri, flexo shine hanyar da zaku bi. Don ayyukan da ke buƙatar inganci na musamman, launi mai fa'ida, da cikakkun bayanai, litho ya cancanci saka hannun jari duk da ƙarin farashi da saurin gudu.
Kammalawa
Zaɓi tsakanin flexo da litho ya dogara sosai akan takamaiman bukatun aikin ku. Don babban girma, ayyuka masu tsada, flexo yana ba da saurin da bai dace ba da juzu'i. A gefe guda, don ƙarami, manyan kwafi masu inganci waɗanda ke buƙatar dalla-dalla daki-daki da launi mai ƙarfi, litho ya kasance mafi kyawun zaɓi.
A Oyang, muna da sha'awar samar wa abokan cinikinmu mafi kyawun hanyoyin bugu na flexo akan kasuwa. Ko kun kasance ƙaramar kasuwanci ko babban kamfani, muna da ƙwarewa da gogewa don taimaka muku cimma burin bugu.
