Maonero: 957 Munyori: Saiti Edhita Nguva Yekuburitsa: 2024-09-26 Mabviro: Site
Wakagadzirira kubata yako flexo kudhinda kuremara uye kuwedzera kubereka? Bvisa nguva inodhura uye ugamuchire nzira yekudhinda yakanyatsonaka nechati yedu yakadzama yekuongorora uye kugadzirisa dambudziko kune flexo kudhinda kukanganisa.
Ichi chinyorwa chinovhara 15 zvakajairika flexo kudhinda zvirema, zvichipa ruzivo rwekuti ungazvizivisa sei, zvinogona kuitika, zvinogona zvikonzero, uye maitiro ekugadzirisa kudhinda kwako kudzivirira kana kugadzirisa nyaya idzi usati wagovera general guide.
Flexo printing ndiyo inonyanya kudhinda maitiro ekurongedza, inodarika makumi matanhatu neshanu kubva muzana yemusika wepasi rose wepackaging printing muna 2023. Indasitiri yekurongedza yega yaikosheswa mabhiriyoni makumi mana nemakumi mana emadhora muna 2023, zvichiratidza kukosha kwazvakaita kuchengetedza mhando yepamusoro yekudhinda uye kuderedza kukanganisa. Kunonoka kunokonzerwa nekuremara kunogona kukanganisa zvakanyanya kugadzirwa, zvichidhura makambani ekudhinda kusvika kumadhora chiuru paawa mumari yakarasika.
Tichaongorora kukanganisa kwakanyanya mu flexographic kudhinda. Pachikanganiso chimwe nechimwe, tichakurukura:
Kuziva sei
Kufurira kwayo pamhando yekudhinda
Zvikonzero
Maitiro ekugadzirisa kana kugadzirisa nyaya
| Defect | Visual Impact | Main Cause | Optimization. |
|---|---|---|---|
| Yakawandisa Dot Gain | Madotsi akakura pane aitarisirwa | Kudzvinyirira kwakanyanya | Deredza kudzvinyirira; tarisa inki viscosity |
| Gear Marks (Banding) | Kuchinjanisa mitsetse yechiedza nerima | Magiya akasakara | Nguva dzose kuchengetedza uye mafuta |
| Halo Effect | Ingi isina kujeka yakatenderedza mifananidzo | Kudzvinyirira kwakanyanya | Gadzirisa silinda-kune-web kumhanya |
| Feathering | Ingi inopararira kupfuura kwainoda | Inki kuvaka | Yakachena mufananidzo mutakuri, gadzirisa kumanikidza |
| Donuts | Distorted screen dots ine nzvimbo isina chinhu | Plate kana cylinder kuzvimba | Shandisa sleeve-resistant elastomer sleeve |
| Skip Out | Zvikamu zvakadhindwa zvisipo kana kuti chiedza | Press vibrations | Chengetedza inki viscosity, tarisa kudhinda |
| Kunyora zvisirizvo | Mavara uye zvinhu hazvina kurongeka | Plate misalignment | Iva nechokwadi chekunyoreswa kweplate |
| Mottled Image | Kusaenzana kwemavara | Kuendesa inki kusina kunaka | Chenesa anilox roller, gadzirisa sero vhoriyamu |
| Kuzadza In | Mashoko akanaka akazadzwa neingi yakawandisa | Ink transfer nyaya | Deredza kudzvinyirira, tarisa inki viscosity |
| Bridging | Zvigadzirwa zvekugadzira zvinobatana nekuda kwekuwanda kweinki | High pressure | Rerutsa pressure, gadzirisa inki volume |
| Pinholing | Madiki asina kudhindwa mavara pane substrate | Tsvina anilox roller | Yakachena anilox roller, gadzirisa kuomesa kumhanya |
| Dirty Print | Makwapa netsvina muinki | Kusvibiswa | Chenesa zvikamu zvekutsikisa, gadzirisa inki |
| Ghosting | Mufananidzo usina kudhindwa unoenderana newepakutanga | Inki kuvaka-up | Kuchenesa mufananidzo mutakuri, kuderedza inki ukobvu |
| Slurring | Ingi inozora munzira ye substrate | Substrate inotsvedza | Rongedza kushushikana kwewebhu, kuderedza kudzvanywa |
| Voids | Maburi asina kudhindwa mumufananidzo | Inki nzara | Bvisa mabhuru emhepo, anilox roller yakachena |

Maziviro aungaita:
Iwo madotsi ari mudhizaini yako anooneka akakura pane zvawaitarisira, zvichiita kuti mifananidzo iite seyakasviba kana kushomeka.
Kunogoneka Kupesvedzera:
Yakawandisa dot kuwana kunoderedza kujeka kwekudhinda uye kugadzirisa kwemufananidzo. Izvi zvinonyanya kunetsa kune yakakwirira-resolution prints kana yakanaka ruzivo. Zvinoenderana neindasitiri data, yakawandisa dot inowana maakaunti yeinoda kusvika 25% yezvichemo zvemhando yekudhinda mu flexo kudhinda.
Zvikonzero Zvingangoitika:
Kudzvinyirirwa kukuru pakati peplate yekudhinda uye substrate.
Kuzvimba kwemahwendefa, kazhinji kunokonzerwa neinki dzine hutsinye kana zvinonyungudutsa.
Ink viscosity isiriyo kana yakawandisa anilox cell volume.
Maitiro Okugadzirisa:
Deredza kudhinda kudhinda kune 'kutsvoda' zvinoonekwa.
Chinja ku-in-the-round (ITR) elastomer maoko kuti uderedze kuzvimba.
Gadzirisa anilox vhoriyamu uye inki viscosity.
| Parameter | Optimal Setting |
|---|---|
| Kudhinda Pressure | 'Kiss' maonero, mashoma |
| Anilox Cell Vhoriyamu | Pakati nepakati, zvichienderana nerudzi rweinki |
| Ingi Viscosity | Zvinoenderana uye zvakakodzera |

Maziviro aungaita:
Tsvaga mabhendi anochinjana echiedza nerima anomhanya akananga kudivi rewebhu re substrate.
Zvinogoneka Kupesvedzera:
Magiya mamaki anokanganisa kufanana kwezvakadhindwa, zvichiita kuti zvitaridzike zvisina basa. Zvinowanzonzwika panguva yekudhinda uye ndiyo inonyanya kukonzera kukanganisa kwekuona, kuverenga kusvika ku18% ye flexo print defects.
Zvikonzero Zvingangoitika:
Magiya akasakara kana kusakura zvisina kufanira.
Kudzvinyirira kwakanyanya.
Kusazora zvakanaka kwemagiya ekutyaira.
Maitiro Okugadzirisa:
Gara uchiongorora uye kutsiva magiya akasakara.
Iva nechokwadi chekuzora kwakakodzera kudzivirira kupfeka kwegiya.
Gadzirisa magadzirirwo ekumanikidza kuti udzivise kusakara zvakanyanya pane zvemakanika zvinhu.

Maziviro aungaita:
Ingi inooneka kupfuura nzvimbo yainodhinda, ichigadzira 'halo' yakatenderedza dhizaini.
Zvinogoneka Kupesvedzera:
Halo mhedzisiro inoita kuti kudhindwa kutaridzike kana kusvibiswa, kunyanya kutenderedza. Ichi chikanganiso chinonyanya kunetsa mu-high-definition flexo kudhinda.
Zvikonzero Zvingangoitika:
Kunyanya kudzvanyirira pa cylinder yekudhinda.
Kuendesa inki yakawandisa.
Kumhanyisa kukanganisika pakati pehumburumbira newebhu.
Maitiro Okugadzirisa:
Deredza kudhinda kudzvinyirira.
Gadzirisa silinda-kune-web kumhanya kuti uone kurongeka kwakaringana.
Tarisa inki yekutamisa mitengo uye gadzirisa kana zvichidikanwa.

Maziviro Aungaita:
Ingi inopararira kupfuura nzvimbo inenge ichida kudhindirwa, yakafanana nebvudzi remunhenga.
Zvinogoneka Kupesvedzera:
Minhenga inoderedza kupinza kwemufananidzo, ichipa kudhinda kutaridzika kusiri kwehunyanzvi. Inonyanya kuzivikanwa mukushanda kwakanaka kana zvinyorwa zviduku.
Zvikonzero Zvingangoitika:
Kudzvinyirira kwakanyanya pakati pehumburumbira uye substrate.
Inki kuvaka kumativi madots.
Tsvina inotakura mifananidzo kana marara pane substrate.
Maitiro Okugadzirisa:
Geza mutakuri wemufananidzo uye substrate nguva dzose.
Gadzirisa zvigadziriso zvekumanikidza kudzivirira kudhinda.
Ita shuwa kuti inki viscosity yakaenzana kudzivirira kuvaka.

Maziviro aungaita:
Screen dots anoita seakatsveyama uye akamonyaniswa, aine nzvimbo dzisina chinhu kana semi-isina chinhu, dzakafanana nemadonuts.
Zvinogoneka Kupesvedzera:
Doughnut-shaped defects kukanganisa mufananidzo waunoda, zvakanyanya kuderedza kudhindwa kwemhando. Ichi chikanganiso chinowanzoitika nekunakisa kudhinda skrini uye zvidiki zvidiki.
Zvikonzero Zvingangoitika:
Kuzvimba kwecylinder kana ndiro, kazhinji kunokonzerwa neinki dzine hutsinye uye zvinonyungudutsa.
Kuendesa inki kusingawirirani.
Maitiro Okugadzirisa:
Shandisa sleeve-resistant elastomer sleeve.
Tarisa humburumbira neplate kuperera nguva dzose, uchitsiva zvakasakara sezvinodiwa.

Maziviro aungaita:
Zvikamu zvezvakadhindwa zvakanyanyoreruka kana kushaikwa zvachose.
Zvinogoneka Kupesvedzera:
Svetuka kunze mhedzisiro mune isina kukwana madhindiki, ayo ari kunyanya kukuvadza kune makuru mabhuroki emavara kana anoenderera dhizaini.
Zvikonzero Zvingangoitika:
Kudedera kana kusarongeka mumakanika ekutsikisa.
Inki viscosity kana pH nyaya.
Bent shafts kana kunze-kwe-kutenderera zvikamu.
Maitiro Okugadzirisa:
Ongorora press mechanics uye uone kuti zvese zvikamu zvakaenderana.
Chengetedza zvimiro zveinki zvisingachinji kudzivirira kusaenderana nekudhinda.
Tarisa uye bvisa kudengenyeka mumapepanhau.

Maziviro aungaita:
Mavara kana madhizaini haaenderane, zvichikonzera kusajeka kana kushanduka mifananidzo.
Zvinogoneka Kupesvedzera:
Kusanyoreswa ndechimwe chezvikanganiso zvinonyanya kuoneka, kunyanya mukudhinda kwakawanda. Inokanganisa zvakanyanya kurongeka kwechigadzirwa chekupedzisira.
Zvikonzero Zvingangoitika:
Kurongeka kweplate isiriyo.
Web tension issues.
Silinda kana ndiro kupfeka.
Maitiro Okugadzirisa:
Gara uchigadzirisa uye gadzirisa mahwendefa usati wadhinda.
Chengetedza kusagadzikana kwewebhu kudzivirira kushanduka panguva yekudhinda.
Dzorera masilinda akasakara kana ndiro kudzivirira kunyoreswa zvisirizvo.

Maziviro Ekuziva:
Nzvimbo dzakasimba dzemavara dzine misiyano inooneka mukudhinda density uye mavara emumvuri.
Zvinogoneka Kupesvedzera:
Mufananidzo une manyawi unoita kuti zvakadhindwa zvioneke zvisina kuenzana uye zvisingaenderani. Ichi chikanganiso chinowanikwa mukudhinda kwepakeji, uko nzvimbo dzakakura dzakasimba dzemavara dzakapararira.
Zvikonzero Zvingangoitika:
Kusafambisa inki pakati peanilox roller uye substrate.
Tsvina kana kukuvadzwa anilox roller.
Maitiro Okugadzirisa:
Geza anilox roller nguva nenguva kuti uve nechokwadi chekufambisa inki chaiyo.
Gadzirisa anilox sero vhoriyamu kuti ienderane neinodiwa inki ye substrate.
Maziviro aungaita:
Zvakanakisa mukati mezvakadhindwa zvinozadzwa neingi yakawandisa, zvichitungamira kune yakasviba, yakaderera-resolution.
Kunogoneka Kupesvedzera:
Kuzadza mukati kunogona kukanganisa zvakanyanya kunaka kweakaomesesa dhizaini kana zvinyorwa zvakanaka, zvichiita kuti zvisaverengeke kana kusazivikanwa.
Zvikonzero Zvingangoitika:
Yakawandisa inki kutamisa nekuda kwekumanikidza kwakanyanya kana zvisizvo anilox marongero.
Ingi viscosity yakaderera.
Maitiro Okugadzirisa:
Rerutsa kumanikidza pakati pehumburumbira uye substrate.
Ita shuwa iyo chaiyo inki viscosity uye gadzirisa anilox cell vhoriyamu zvinoenderana.

Maitiro Ekuziva:
Dhizaini zvinhu zvinofanirwa kuramba zvakaparadzana kubatana
nekuda kweinki yakawandisa, kugadzira zvisungo zvisingatarisirwi.
Zvinogoneka Kupesvedzera:
Kuvharisa kunotungamira mukurasikirwa kweruzivo uye kunogona kukanganisa dhizaini yakarongwa.
Zvikonzero Zvingangoitika:
Ingi yakawandisa pamutakuri wemufananidzo.
Kunyanya kudzvanywa kana kusafambisa inki.
Maitiro Okugadzirisa:
Rerutsa kudzvanywa uye gadzirisa kutamisa inki zvakanyanya.
Ita shuwa kuti anilox cell volume yakakwana yeinki iri kushandiswa.
Maziviro Ekuziva:
Mavara madiki asina kudhindwa, akafanana nepinholes, anooneka pane substrate.
Zvinogoneka Kupesvedzera:
Pinholing inovhiringa maprints emavara akasimba uye inonyanya kuoneka mumabhuroko makuru emavara.
Zvikonzero Zvingangoitika:
Tsvina anilox roller.
Ingi inoomesa nekukurumidza.
Irregular substrate pamusoro.
Maitiro Okugadzirisa:
Chenesa anilox roller zvakakwana usati wadhinda.
Gadzirisa inki yekuomesa kumhanya uye tarisa substrate pamusoro kuenderana.
Maziviro aungaita:
Zvimedu, tsvina, kana guruva zvinoiswa muinki, zvichiita kuti itaridzike yakasviba kana ine mavara.
Zvinogoneka Kupesvedzera:
Madhindindi akasviba anoderedza kunaka kwemufananidzo uye anonyanya kukanganisa munzvimbo dzakagadziriswa, dzakadai semabhii echigadzirwa kana kurongedza.
Zvikonzero Zvingangoitika:
Zvinosvibiswa nemhepo kana magetsi asingachinji anokwezva huruva.
Dirty press components kana substrate.
Maitiro Okugadzirisa:
Nguva dzose chenesa nzvimbo yekudhinda uye zvikamu.
Deredza static magetsi kuderedza kukwezva kweguruva zvidimbu.
Maziviro aungaita:
Mufananidzo usina kusimba, wakadhindwa unoonekwa padivi pezvakadhindwa.
Kunogoneka Kupesvedzera:
Ghosting inogadzira chitarisiko chinovhiringidza, chisina basa, kunyanya mune yakadzama kana yakadhindwa yakawanda.
Zvikonzero Zvingangoitika:
Ink kuvaka-up pamusoro pemutakuri wemufananidzo.
Kuendesa inki yakawandisa.
Maitiro Okugadzirisa:
Geza mutakuri wemufananidzo nguva nenguva kuti ubvise inki yakawandisa.
Shandisa inki yakatetepa pazvinogoneka.
Maziviro Ekuziva:
Ink smears kana blurs munzira yekufamba kwe substrate, ichigadzira mufananidzo wakasviba.
Kunogoneka Kupesvedzera:
Slurring inoderedza kujeka kwemufananidzo, zvichiita kuti zvakanakisa zvive zvakaoma kuverenga.
Zvikonzero Zvingangoitika:
Substrate inotsvedza panguva yekudhinda.
Kunyanya kudzvanywa kana kukurumidza kwewebhu kusawirirana.
Maitiro Okugadzirisa:
Gadzirisa tension yewebhu kuti ive nechokwadi chekufamba kwe substrate.
Deredza kumanikidza pazvinobvira kudzivirira kutsvedza.
Maziviro Ekuziva:
Makapu asina kudhindwa kana voids anooneka mumufananidzo, achigadzira zvisingaenderane prints.
Zvinogoneka Kupesvedzera:
Voids inokanganisa kutendeseka kwekudhinda, zvichiita kuti isakodzere kugadzirwa kwekupedzisira.
Zvikonzero Zvingangoitika:
Inki nzara kana mhepo inoputika muinki.
Kusaita inki kutamisa kubva kune anilox roller.
Maitiro Okugadzirisa:
Bvisa mabhuru emhepo kubva painki usati wadhinda.
Ita shuwa kuchinjika inki yekuchinjisa nekuchenesa anilox roller nguva dzose.
Flexographic kudhinda kukanganisa kunogona kukanganisa kugadzirwa uye kukanganisa kudhinda mhando. Kuti uderedze nyaya idzi, tevera iyi dhairekitori yakazara yekudzivirira kukanganisa kwakajairika mukudhinda flexo.
Sei: Kudzvinyirira kwakanyanya pakati peplate, silinda, uye substrate ndechimwe chezvikonzero zvinokonzeresa kukanganisa senge dot kuwana, halo, uye feathering.
Solution: Shandisa 'kutsvoda' nzira yekufungidzira, apo ndiro inobata zvishoma ne substrate. Gara uchitarisa uye kuenzanisa zvimiro zvekumanikidza kuti udzivise kuwedzeredza.
Sei: Ink viscosity isiriyo inogona kukonzera nyaya senge yakawandisa dot kuwana, mottling, uye pinholing, nepo isina kukodzera pH mazinga anogona kukanganisa inki adhesion uye kuenderana kwemavara.
Solution: Gara uchitarisa uye gadzirisa inki viscosity uye pH mazinga panguva yekudhinda kumhanya. Shandisa viscosity metres uye ona kuti inki yakasanganiswa zvakanaka.
Sei: Yakasviba kana yakavharika anilox rollers inotungamira kune inki kutamisa matambudziko, zvichikonzera kuremara senge pinholing, mifananidzo ine manyawi, uye madhindi akasviba.
Kugadzirisa: Shandisa hurongwa hwekuchenesa hurongwa hweanilox rollers uchishandisa nzira dzekuchenesa dzakakwana uye nzira (manual, ultrasonic, kana kemikari yekuchenesa) kuchengetedza kuvimbika kwesero.
Sei: Mahwendefa asina kurongeka kana kuti akaiswa zvisina kunaka anogona kukonzera kunyoreswa zvisirizvo, madhindi akajeka, uye kuchinja kwemavara.
Solution: Iva nechokwadi chekuenzanisa uye kunyoreswa kweplateti isati yadhindwa. Shandisa nzira dzekuisa dzakakwana uye maturusi kuvimbisa kurongeka kwemavara nemagadzirirwo.
Sei: Magiya akasakara kana asina meshed anogona kukonzera magiya mamaki kana bhendi, zvichitungamira kune kusaenzana kudhinda mhando.
Solution: Ita gadziriso yenguva dzose pamagiya uye zvimwe zvikamu zvekutsikisa. Zora zvinhu zvinofamba, tarisa kusakara, uye tsiva chero magiya akasakara.
Sei: Zvinosvibisa pa substrate, zvakadai seguruva kana marara, zvinogona kukonzera kukanganisa senge tsvina yakadhinda uye feathering.
Solution: Chengetedza substrates munzvimbo yakachena, isina guruva. Ongorora ma substrates usati wadhinda uye ona kuti haana chero marara.
Sei: Kuzvimba kwendiro kana masilinda nekuda kwekuratidzwa kune hukasha ingi uye zvinonyungudutsa zvinogona kukonzera kuremara senge donuts uye kuzadza mukati.
Solution: Chinja kune solvent-resistant elastomer sleeves, izvo zvisinganyanyi kuzvimba uye kuchengetedza dimensional kugadzikana nekufamba kwenguva.
Sei: Kusagadzikana kwewebhu kusingaite kunogona kutungamira mukunyoreswa zvisirizvo, kutsvedza, kana kusvetuka-kunze kukanganisa sezvo substrate inotambanudza kana zvibvumirano zvisina kuenzana.
Solution: Ita shuwa kuti webhu tension inoenderana panguva yese yekudhinda. Shandisa tension control masisitimu kutarisa uye kugadzirisa tension sezvinodiwa.
Sei: Kukurumidza kuomesa kuoma kunogona kukonzera kukanganisa senge pinholing, feathering, uye kutadza kunamatira inki.
Mhinduro: Gadzirisa kumhanya kwekuomesa kuti ienderane nemhando yeinki uye substrate. Ita shuwa kuyerera kwemhepo uye tembiricha marongero kuti usanyanya kukurumidza kana kuomesa.
Sei: Flexo presses michina yakaoma inoda kugara ichichengetwa kudzivirira nyaya dzemuchina dzinotungamira mukukanganisa.
Solution: Gadzira hurongwa hwekugadzirisa hwenguva dzose hunosanganisira kuongorora, kuzora, kucheneswa, uye kuenzanisa zvese zvikamu zvetsinha kuti uchengetedze muchina uchishanda zvakanaka uye kudzivirira kuparara kusingatarisirwi.
Flexographic printing defects inogona kunetsa, asi nekunyatsotarisisa uye nekugadzirisa, nyaya zhinji dzinogona kudzivirirwa kana kugadziriswa. Nekunzwisisa izvi 15 zvakajairika flexo kudhinda kukanganisa, zvikonzero zvavo, uye kuti ungazvigadzirisa sei, unogona kuvandudza kunaka kwekudhinda, kuderedza nguva, uye kuwedzera kubereka.
Une dambudziko rekuziva kana kugadzirisa flexo printing defects? Tauya kuzobatsira. Nyanzvi dzedu dzakagadzirira kupa zano uye kukutsigira chero nguva. Bata nesu kuti uwane rutsigiro rwehunyanzvi uye uwane budiriro!
Kuwedzeresa dot kuwana kunowanzo kukonzerwa nekumanikidza kwakanyanya pakati peplate yekudhinda uye substrate. Zvimwe zvinhu zvinosanganisira inki viscosity isiriyo, mahwendefa akazvimba, uye yakakwira anilox cell volume. Kuderedza kudzvanywa uye kutarisa inki kuenderana kunogona kubatsira kudzora dot kuwana.
Gear marks (banding) kazhinji mhedzisiro yemagiya akasakara kana asina meshed. Kugara uchigadzirisa, kukwirisa kwakakodzera, uye kugadzirisa kudzvanya kudzvanya kunogona kuderedza kuitika kwezvirema izvi. Kuongorora magiya ekupfeka uye nekuatsiva pazvinenge zvichidikanwa kwakakoshawo.
Iyo halo mhedzisiro inowanzo konzerwa nekumanikidza kwakanyanyisa pane silinda yekudhinda, zvichiita kuti inki ipararire kupfuura dhizaini yakarongwa. Kuderedza kudzvanywa uye kuve nechokwadi chekumisikidza kwakaringana-kune-webhu kazhinji kunogadzirisa nyaya iyi.
Feathering inoitika kana inki ichipararira kupfuura nzvimbo yakatarwa, kazhinji nekuda kwekumanikidza kwakanyanya kana tsvina substrates. Kuti udzivise izvi, gadzirisa kudzvanywa, chenesa mutakuri wemufananidzo, uye uve nechokwadi chekuti substrate haina marara.
Kunyoreswa zvisirizvo kunokonzerwa nekurongeka kwakashata kwemahwendefa ekudhinda, kusagadzikana kwewebhu tension, kana kupfeka pamacylinders. Kuti ugadzirise izvi, gadzirisazve mahwendefa, chengetedza kusimba kwewebhu, uye kutsiva chero masilinda akasakara kana ndiro.
Pinholing inowanzokonzerwa netsvina anilox rollers kana inki kuomesa nekukurumidza. Chenesa anilox rollers zvakakwana, gadzirisa inki viscosity, uye dzikamisa kumhanya kwekuomesa kuti uvandudze kutumira inki uye kubvisa mapinho.
Madhindindi ane tsvina anowanzo kukonzerwa nezvinosvibisa seguruva, tsvina, kana kuomesa inki zvidimbu. Gara uchichenesa zvikamu zvekutsikirira, dzora magetsi akamira, uye chengetedza yakachena kamuri yekutsikirira kudzivirira kukanganisa uku.