Ngaba ubusazi ukuba ishishini lokupakisha lixabisa ngaphezulu kwe-900 yeebhiliyoni zeedola kwihlabathi liphela? Nangona kunjalo, abaninzi bahlala bengazazi iindlela zokushicilela ezisemva kweemveliso abazithandayo.
I-Flexographic kunye ne-lithographic yoshicilelo zimbini zamandla kwihlabathi lokushicilela. Kodwa yeyiphi efanelekileyo kwiprojekthi yakho?
Kule post, siza kuphonononga umahluko ophambili phakathi kwe-flexo kunye noshicilelo lwe-litho. Uya kufunda ngeenkqubo zabo ezizodwa, amandla, kunye nezicelo ezifanelekileyo.
Isishwankathelo soShicilelo lweFlexographic
Yintoni iFlexographic Printing
I-Flexo idume ngemveliso yayo enesantya esiphezulu, ekwaziyo ukuprinta kwizinto ezahlukeneyo kuquka ifilimu , engalukwanga , kunye nokupakishwa okuguquguqukayo . Ngokungafaniyo ne-litho, i-flexo iprinta ngokuthe ngqo kwi-substrates isebenzisa iipleyiti ze-photopolymer kunye ne- anilox roll , enceda ukusabalalisa inki ngokulinganayo.
Uqhekeko lweNkqubo yoShicilelo lweFlexo:
Ukusekwa kwePlate : Iipleyiti ze-Photopolymer zibhalwe ngokuyila.
I-Ink Transfer : I-Anilox iqengqeleka i-inki yokudlulisa i-inki kumphathi womfanekiso, othi emva koko uyicinezele kwi-substrate.
Ukomisa : I-Flexo isebenzisa i-UV okanye i-inki esekwe emanzini eyomileyo ngokukhawuleza, inyusa isantya sokuvelisa.
Izinto eziluncedo kunye nezingeloncedo kwiFlexographic Printing
Izinto eziluncedo kwiFlexographic Printing
Isantya : Ngokukhawuleza kwemveliso ukuya kwi-600 yeemitha ngomzuzu, i-flexo ifanelekile kwimveliso yobuninzi.
Iindleko zokuSebenza : Iindleko zokuseta kunye nezinto eziphathekayo ziphantsi ngokubanzi, ngakumbi kwii-odolo ezinkulu. I-Flexo inciphisa iindleko zokuvelisa ngokubanzi nge-30% kwixesha elide.
I-Versatility : I-Flexo iphatha ii-substrates ezingenazo ii-porous ezifana neeplastiki kunye neefilimu, iyenza ibe yindlela yokuya kumashishini ahlukeneyo.
I-Fast Drying Inks : I-UV kunye ne-inks ezisekelwe emanzini zomile ngokukhawuleza, ukunciphisa ixesha lokunciphisa kunye nokwandisa imveliso yonke.
Ububi beFlexographic Printing
Ukunciphisa Umbala : I-Flexo ixhasa ngokubanzi imibala embalwa, kaninzi ukuya kuthi ga kwisithandathu ngexesha, elinokuthi linciphise uyilo olufuna umbala obanzi.
Umgangatho : Nangona iphucula, i-flexo ayikwazi ukufanisa i-litho ngokubukhali okanye i-vibrancy ye-high-end, umsebenzi oneenkcukacha.
Inkunkuma : I-Flexo inokuvelisa inkunkuma eninzi ukuba i-inki kunye nemathiriyeli azilahlwanga kakuhle.
Usetyenziso oluqhelekileyo lweFlexographic Printing
I-Flexible Packaging : Iipowutshi, iingxowa, kunye nezisongelo kwishishini lokutya.
Ukuleyibhile : Iileyibhile ezihlala ixesha elide kwiziselo, iimveliso zokhathalelo lomntu, kunye nokupakishwa kwezonyango.
Iibhokisi zeCorrugated : Izisombululo zokupakishwa kwempahla kunye nokuthengisa, ngakumbi ukuthunyelwa ngobuninzi.
Isishwankathelo soShicilelo lweLithographic
Yintoni iLithographic Printing
Litho printing is an offset process , okuthetha ukuba i-inki ayisetyenziswa ngokuthe ngqo kwizinto eziphathekayo. Kunoko, idlulisela kwisitya sentsimbi ukuya kwi- rubber blanket kwaye emva koko kwi-substrate. Oku kuqinisekisa ukunxiba okuncinci kwiipleyiti zokushicilela kwaye ivumela imifanekiso eneenkcukacha kakhulu. Ngelixa ixesha lokuseta lilide, ukukwazi kwe-litho ukuphatha uyilo oluntsonkothileyo kunye neenkcukacha ezintle kuyenza igqibelele kwizinto zodidi.
Ukwahlulwa Kwenkqubo Yoshicilelo lweLitho:
Ukudalwa kwePlate : Uyilo luxhonywe kwiipleyiti ze-aluminiyam.
Isicelo se-Ink : I-inki ikhutshelwa kwingubo yerabha ngeerola.
I-Substrate Transfer : Ingubo yerabha icinezela i-inki kwiphepha okanye ezinye izinto.
Izinto eziluncedo kunye nezingeloncedo kwiLithographic Printing
Izinto ezilungileyo zoShicilelo lweLithographic
Umgangatho Womfanekiso Ophakamileyo : I-Litho igqwesa kwiinkcukacha ezintle kunye nemibala eqaqambileyo, iyenza ibe lolona khetho luphezulu lomsebenzi womgangatho ophezulu.
Uluhlu olubanzi loMbala : Iyakwazi ukuphatha i-inks ezikhethekileyo njenge -metallics , fluorescents , kunye nemibala yebala , i-litho ibonelela ngokuguquguquka okukhulu kokuyila.
Ukuguquguquka kubungakanani boShicilelo : I-Litho isetyenziswa kuzo zombini ushicilelo oluncinci oluqhutywayo kunye neefomati ezinkulu njengeebhodi zebhilibhodi, ezinomgangatho ohambelanayo kuzo zonke iisayizi.
Ukungalungi koShicilelo lwe-Lithographic
Iindleko zokuSeta eziPhakamileyo : Ukuseta kunye nokudala ipleyiti kubiza kakhulu, ukwenza i-litho ibe yinto engaphantsi kokhetho olufanelekileyo lokuqhuba okuncinci okanye okulula.
Isantya soMveliso ocothayo : Ukuprintwa kwe-Lithos kubandakanya amanyathelo amaninzi, okukhokelela kwixesha elide lokuvelisa kunye nokukhutshwa okucothayo xa kuthelekiswa ne-flexo.
Ukukhathazeka kokusingqongileyo : Iinki ezisekelwe kwioli kunye neekhemikhali ezisetyenziswa kwi-litho zinokuba nefuthe lokusingqongileyo, ngakumbi ukuba zingaphathwa kakuhle.
Usetyenziso oluqhelekileyo:
IMidiya yoShicilelo ekumgangatho ophezulu : Iimagazini, iikhathalogu, kunye neencwadana.
UkuPakisha okuNtofontofo : Iibhokisi zezithambiso, izinto zombane, kunye nezinto zodidi oluphezulu.
UkuVeliswa koBugcisa : Imifanekiso emihle yobugcisa, iipowusta, kunye nezibhengezo zefomathi enkulu.
Ukufana phakathi kweFlexo kunye neLitho Printing
Ngaphandle kokungafani kobugcisa, i-flexo kunye ne-litho yoshicilelo yabelana ngezinto eziqhelekileyo. Zombini zezosapho loshicilelo lweplanographic , apho ushicilelo lwenzeka kumphezulu osicaba. Oku kuchasene neendlela zakudala ezifana noshicilelo loncedo , olusebenzisa iindawo eziphakamileyo.
Izinto ezifanayo eziphambili:
| Uphawu |
lweFlexo |
Litho |
| Uhlobo lwepleyiti |
Ifotopolymer (eguquguqukayo) |
Isinyithi okanye iAluminiyam |
| Imodeli yoMbala |
CMYK kunye Spot Imibala |
CMYK kunye Spot Imibala |
| I-Substrate Versatility |
Iphepha, iplastiki, isinyithi, ifilimu |
Iphepha, ikhadibhodi, isinyithi |
| Ukufaneleka koRhwebo |
Imveliso yesantya esiphezulu |
Umgangatho ophezulu wemisebenzi yexesha elide |
Zombini ezi ndlela zinokuprinta kwizinto ezahlukeneyo ezifana nephepha, ikhadibhodi, iplastiki, kunye nentsimbi, zizenza zibe ziinketho eziguquguqukayo kumashishini ahlukeneyo. Amandla eLitho alele kwiinkcukacha zomfanekiso , ngelixa i-flexo's edge isantya kunye ne -substrate flexibility.
Umahluko ongundoqo phakathi kweFlexo kunye neLitho Printing
Uthelekiso lweendleko
I-Flexo ithande ukonga imali, ngakumbi kushicilelo olunomthamo ophezulu. I-Litho, nangona kunjalo, ifaneleka ngakumbi kwiiprojekthi ezifuna umgangatho ophezulu kunye neenkcukacha eziyinkimbinkimbi. Nantsi inkcazo yendlela abathelekisa ngayo kwiindleko eziphambili:
| I-Factor |
Flexo Cost |
Litho Cost |
| Misela |
Iindleko zokuseta ezisezantsi |
Iindleko zokuseta eziphakamileyo zokuqala |
| Iindleko zepleyiti |
Iipleyiti zefotopolymer ezitshiphu |
Iipleyiti zentsimbi ezibiza kakhulu |
| Iindleko ze-Ink |
Ukusetyenziswa kwe-inki encinci |
Ukusetyenziswa kwe-inki ephezulu |
| Iindleko zizonke |
Ezantsi kwimitsi emikhulu |
Iphezulu kwimisebenzi emincinci, enzima |
Iindleko zokuseta : Ukuprintwa kweLitho ngokuqhelekileyo kubandakanya iindleko eziphezulu zokuseta kuba kufuna uhlengahlengiso olungakumbi olwenziwa ngesandla ukuze kuqinisekiswe ubhaliso oluchanekileyo lombala. Ukulungisa iipleyiti ze-litho kuthatha ixesha elide, kunye nobuchule bobugcisa obufunekayo ukulinganisa imibala. Ngakolunye uhlangothi, ushicilelo lwe-flexo lunokuseta ngokukhawuleza. Ekubeni iipleyiti zayo ziguquguqukayo kwaye kulula ukukhwela, kunciphisa ixesha elichithwe kwiiplati zokulungelelanisa kunye nokulungiselela umshicileli. Iipleyiti zeFlexo zisenokusetyenziswa kwakhona amaxesha amaninzi, ukuthoba ngakumbi iindleko ngokuhamba kwexesha.
Iindleko zePlate : I-Flexo isebenzisa iipleyiti ze-photopolymer, ezingabizi kakhulu ukuvelisa kune-litho's metal okanye i-aluminium plates. Ukuqhuba imveliso enkulu, ukonga kwiindleko zepleyiti kuba nkulu. Ukongezelela, iipleyiti ze-flexo zinokuthi zitshintshwe ngokulula okanye zihlaziywe, ngelixa iiplate ze-litho zifuna ukuphinda kusetyenzwe ngokubanzi. Izibalo zibonisa ukuba iindleko ze-flexo plate zingaba yi-30% ukuya kwi-40% eshibhile, ngokukodwa ngokufutshane ukuya kushicilelo oluphakathi, apho kufuneka ukutshintshwa ngokukhawuleza.
Iindleko ze-Ink : Ukuprintwa kwe-Flexo kusebenzisa i-inki encinci kwiprinta nganye, ethoba iindleko zokusebenza, ngakumbi xa kushicilelwa imiqulu emikhulu. Indlela yayo yokudlulisa inki-nge-anilox roller-iqinisekisa ukusetyenziswa kwe-inki echanekileyo, elawulwayo. I-Lithos ifuna i-inki eyongezelelekileyo ukufezekisa ukushukuma okufanayo, ukwenza i-inki ibe yindleko ephezulu. Ngokutsho kweengcali zoshishino, ii-inks ze-flexo zinganciphisa iindleko nge-20% okanye ngaphezulu kwiindawo zokuvelisa ngesantya esiphezulu.
Ukuhambelana kweSubstrate
I-Flexo ilungele izinto ezingezizo iiporeshi , kubandakanywa iplastiki, ifilimu, kunye nokupakishwa okuguquguqukayo, okwenza kube yinto efanelekileyo kumashishini afana nokutya kunye nesiselo. I-Lithos ingcono kwimigangatho ethe tyaba efana nephepha, ikhadibhodi, okanye izinto ezigqunyiweyo, apho kufuneka iinkcukacha zomfanekiso ophezulu.
| I-Substrate Type |
Igqwesileyo kwiFlexo |
Eyona nto ilungileyo yeLitho |
| Iplastiki |
Ewe |
Ngamaxesha athile |
| Ikhadibhodi |
Ewe, kunye namanyathelo ongezelelweyo |
Ewe |
| Isinyithi |
Ewe |
Ewe, kodwa kulinganiselwe |
| Ifilimu |
Ewe |
Kunqabile |
I-Flexo : Le nkqubo ikhanya ngokuguquguquka kwayo kwi-substrate ehambelanayo. I-Flexo inokuprinta kuluhlu olubanzi lwezixhobo-iplastiki, iifilimu, iifoyile, kunye neendawo ezibhalwe njengekhadibhodi. Oku bhetyebhetye kwenza kube yeyona nto iphambili ekukhetheni ukupakishwa nokuleyibheli kumashishini. Uphononongo lubonisa ukuba i-flexo inokunciphisa amanyathelo okuvelisa nge-10-20%, okwenza kube yinto efanelekileyo kwi-substrates efuna ukushicilelwa ngokuthe ngqo ngaphandle kokunyanga kwangaphambili. Ngokomzekelo, i-flexo iguquguquka ngokulula kwizinto ezixubileyo kunye nezingenayo i-porous, ukunciphisa imfuno yeengubo ezikhethekileyo.
I-Litho : Ngelixa i-litho ibonelela ngomgangatho ogqwesileyo wokuprinta kwindawo ethe tyaba, egudileyo njengephepha kunye nekhadibhodi, iyasokola kwi-rough or textured substrates. Ukupakishwa okubandakanya izinto ezigutyungelweyo, i-litho ifuna inyathelo elongezelelweyo le-lamination, ukwandisa ixesha lokuvelisa kunye neendleko. Oku kunciphisa ukusetyenziswa kwayo kumacandelo afuna ukulungelelaniswa ngokukhawuleza kuluhlu lwee-substrates. Ukupakishwa okudinga isitampu sefoyile okanye i-embossing, i-litho ihlala ilukhetho olungcono, kodwa kuphela kwisiphelo esiphezulu, izicelo ezinomthamo ophantsi.
Ii-inks
I-Lithos isebenzisa ii-inks ezisekelwe kwi-oyile , ezinikezela ngemibala ecebileyo, ephilileyo kodwa ifuna ixesha elingakumbi lokumisa. I-Flexo, ngakolunye uhlangothi, isebenzisa i-UV kunye neenki ezisekelwe emanzini , ezomisa ngokukhawuleza kwaye zivumela ukuveliswa ngokukhawuleza.
I-Flexo : Ukuhambelana kwe-Flexo kunye noluhlu olubanzi lwee-inks-kuquka i-water-based based, i-solvent-based, kunye ne-UV-curable inki-iyenza ikwazi ukulungelelanisa kakhulu. Iinki ezisekelwe emanzini zisetyenziswa ngokuqhelekileyo, ngakumbi kwipakethe yokutya, kuba i-eco-friendly. Iinki ze-UV zibonelela namaxesha omisa ngokukhawuleza, okwenza imveliso enesantya esiphezulu ngaphandle kokuthomalalisa umgangatho. Iinki zeFlexo nazo zinempembelelo encinci yokusingqongileyo, zinegalelo ekukhuleni kwazo ekusebenziseni izisombululo zokupakisha ezizinzileyo. Iinki ezinyangekayo ze-UV, ngakumbi, ziphelisa imfuno yokomisa ii-oveni, ukunciphisa ukusetyenziswa kwamandla ukuya kuthi ga kwi-50%.
Litho : I-inks ze-lithographic ziyi-oyile, ezikhokelela kwimibala ecebileyo kunye ne-gradients elula. Nangona kunjalo, ezi inki zifuna ixesha elide lokumisa, ukucotha imveliso. Ukuthembela kwe-Litho's kwi-inks esekwe kwi-oyile kwazisa inkxalabo yokusingqongileyo, njengoko ezi inki zihlala ziqulethe i-volatile organic compounds (VOCs). Oku kubenza bangabinabuhlobo bendalo ngaphandle kokuba kusetyenziswe unyango olulodwa. Amashishini agxile kumgangatho kunesantya adla ngokukhetha i-litho ngaphandle kwezi zithintelo.
Umgangatho woMfanekiso kunye nokuchaneka
Inkqubo ye-Litho's iphumela kwiinkcukacha ezithe kratya, ushicilelo olubonakalayo nobunzulu bombala ocolekileyo, ngelixa i-flexo inokuthomalalisa kubukhali besantya. Itekhnoloji entsha yeFlexo iphucule umgangatho wayo wokuprinta, kodwa i-litho isabambe umphetho wokuchaneka kombala kunye neenkcukacha ezintle..
| koMsebenzi |
weFlexo |
Litho |
| Uluhlu lombala |
Ilinganiselwe, idla ngokufikelela kwimibala emi-6 |
Uluhlu olubanzi, kuquka i-metallics |
| Iinkcukacha |
Phakathi |
Phezulu |
| Isantya |
Isantya esiphezulu sokubaleka okukhulu |
Kancinci ngenxa yamanyathelo okusetha amaninzi |
Litho : Xa kufikwa kumgangatho woshicilelo, i-litho idume ngokukwazi ukuvelisa imifanekiso eneenkcukacha, ebukhali. Ilungele iiprojekthi ezifuna ukuchaneka okuphezulu, njengemathiriyeli yokuthengisa, ushicilelo lobugcisa, kunye nokupakishwa okutofotofo. Isisombululo esihle seLithos siyenza ilungele uyilo oluntsonkothileyo kunye nokuveliswa kweefoto. Nangona kunjalo, le ngqalelo kwiinkcukacha iza ngeendleko zesantya. Kwiiprojekthi ezifuna imifanekiso ephezulu enemibala eqaqambileyo, i-litho ihlala ingumgangatho wegolide.
I-Flexo : I-Flexo ayinakufezekisa inqanaba elifanayo leenkcukacha njenge-litho, kodwa isebenze kakhulu kwimveliso ekhawulezayo. Igqwesa kushicilelo olucocekileyo, uyilo olunesibindi kunye neepateni ezilula. Ngelixa iteknoloji ye-flexo yanamhlanje iphucule umgangatho womfanekiso kakhulu, isenzima kunye neenkcukacha ezintle kakhulu. Nangona kunjalo, kwimisebenzi yoshicilelo olukhulu-njengeelebhile zokupakisha, kunye ne-wraps-isantya kunye nokusebenza kakuhle kudla ngokuthatha indawo ephambili kwi-ultra-fine details, kwaye i-flexo yenza kakuhle kakhulu kule mimandla.
Ukukhetha phakathi kweFlexographic kunye neLithographic Printing
Umthamo
I-Flexo ilungile kwimiqulu emikhulu apho isantya kunye neendleko ziyimiba ebalulekileyo. Amashishini afuna imveliso ekhawulezileyo, efana nokupakishwa, azuza kakhulu. I-Lithon ifanelekile kwimitsi emincinci okanye imisebenzi ekumgangatho ophezulu efuna iinkcukacha ezintle kunye nemibala eqaqambileyo.
Ukuqwalaselwa kweSubstrate
I-Flexo isebenza phantse kuyo nayiphi na imathiriyeli, kubandakanywa imiphezulu engekho mcaba okanye engekho manzi njengeplastiki, ifilimu, kunye nentsimbi. I-Litho ifaneleke kakhulu kwi -flat, izinto ezisekelwe ephepheni , apho umbala wayo ocacileyo kunye nokucaca komfanekiso kukhanya ngokwenene.
Uhlahlo lwabiwo-mali kunye noMgangatho
Ukuba usebenza ngebhajethi eqinile kwaye ufuna ukuveliswa ngokukhawuleza, i-flexo yindlela yokuhamba. Kwiiprojekthi ezifuna umgangatho okhethekileyo, umbala oqaqambileyo, kunye neenkcukacha ezintle, i-litho ilufanele utyalo-mali ngaphandle kweendleko eziphezulu kunye nesantya esicothayo.
Ukuqukumbela
Ukukhetha phakathi kwe-flexo kunye ne-litho kuxhomekeke kakhulu kwiimfuno ezithile zeprojekthi yakho. Ngomthamo ophezulu, imisebenzi ephantsi kweendleko, i-flexo inikeza isantya esingenakulinganiswa kunye nokuguquguquka. Kwelinye icala, kushicilelo oluncinci, olukumgangatho ophezulu olufuna iinkcukacha ezintsonkothileyo kunye nombala oqaqambileyo, i-litho ihlala iyeyona ndlela ilungileyo.
E-Oyang, sinomdla wokubonelela abathengi bethu ngezona zisombululo zokushicilela ze-flexo kwiimarike. Nokuba ulishishini elincinci okanye iqumrhu elikhulu, sinobuchule kunye namava okukunceda ufezekise iinjongo zakho zoshicilelo.
