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How to set up a non woven bag making machine in your factory

Views: 0     Author: Site Editor     Publish Time: 2025-07-18      Origin: Site

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When you want to join the non woven bag industry, you should look at what people want to buy. You also need to set your production goals. The non woven bag market is growing fast around the world, giving you a strong opportunity to grow your business.

Market/Region Market Size 2023 (USD Billion) Projected Market Size 2029 (USD Billion) CAGR (2023-2029)
Global 3.94 6.08 7.47%
North America 1.43 2.18 7.27%
China 0.717 1.13 7.92%
Europe 1.31 2.03 7.55%

non woven bag market size by region

Before you spend any money, you should know exactly what your business will do. Getting advice from experts and following local regulations will help protect your investment. Choosing a reliable supplier, like oyang company, makes it easier to set up your machine quickly and avoid costly mistakes.

Key Takeaways

  • Learn about your market and buyers before making bags. Look at retail and foodservice for the best chances.

  • Make a good plan for your factory layout. Leave enough space for machines and workers. Make sure you have strong power and easy ways to bring in materials.

  • Pick the right machine type and size for your needs. Think about how many bags you want to make and your budget. Good suppliers like Oyang give quality machines and help you if needed.

  • Put your machine on a flat, strong base. Make sure it has the right electric and air connections. Do safety checks before you start making bags.

  • Teach your workers how to use the machine and keep it working well. Make sure they know all safety rules. This helps your factory work safely and without problems.

Market Research

Demand Analysis

Before making non woven bags, you need to know your buyers. Most buyers are in retail. Supermarkets, clothing stores, and department stores use many bags each year. Foodservice businesses also need these bags for delivery and takeout. Other groups, like healthcare and event planners, use them for packaging and gifts.

End-Use Industry Approximate Consumption in 2023 Market Share / Notes
Retail Over 33 billion bags Largest segment, >34% of total usage globally; includes supermarkets, apparel chains, department stores; EU retailers distributed 5.8 billion reusable bags under plastic limits
Foodservice Approximately 850 million bags Used mainly for food delivery and takeaway; notable growth in U.S. and Middle East due to online food orders; bags offer oil resistance and branding customization
Others Over 2.1 billion bags Includes industrial packaging, event giveaways, healthcare; Asia-Pacific region dominates with 63% share in this segment

Tip: If you want many customers, focus on retail and foodservice. You can also look at smaller markets like healthcare or events for special bags.

Production Planning

You need a good plan to make your factory work well. Pick a location close to where you get raw materials. Make sure trucks and workers can get there easily. Set up your machines so work moves fast. Choose machines that fit your goals and bag types. Always have enough good raw materials.

Key Consideration Description
Site Selection Proximity to raw materials, access to infrastructure (transport, utilities), labor availability, environmental compliance
Plant Layout Efficient arrangement of machinery and workflow to optimize production capacity and operations
Machinery Requirements Selection and cost of machinery suited to production scale and product specifications
Raw Material Requirements Quantity and quality of raw materials needed, supply chain reliability
Packaging and Transportation Requirements and costs related to packaging materials and distribution logistics
Utilities Power, water, and other utilities essential for continuous plant operation
Human Resources Skilled labor availability and associated costs
Regulatory Compliance Necessary approvals, licenses, certifications, and environmental clearances
Capital and Operational Expenditures Detailed analysis of CapEx and OpEx including investment, operating costs, and profitability analysis
Quality Assurance and Technical Tests Ensuring product standards through testing and quality control measures
Environmental Impact Assessment and mitigation of environmental effects to comply with regulations
Customization Tailoring plant capacity, machinery, and location based on specific business needs

Think about how you will pack and ship your bags. Make sure you have enough power and water. Always follow the rules and check your bag quality. Good planning helps you avoid mistakes and keeps your business earning money.

Factory Requirements

Space

You need enough space for your non woven bag making machine. The area should be open and clear. This helps you move things in and out easily. Leave extra room around the machine for safety. You will need space for fixing the machine too. If you want more machines later, save some space now. A neat layout helps stop accidents and keeps work moving.

Tip: Draw lines for workers and forklifts to follow. This makes your factory safer and helps everyone work better.

Utilities

Your machine needs steady electricity and water. Most non woven bag making machines use about 12 KW of power. They need a 220 V plug. Check your factory’s wires and breakers before you start. Good power stops the machine from breaking down. It also keeps your work on time.

Parameter Specification
Power 12 KW
Voltage 220 V
Water Requirement Not specified

If your machine uses water, put a water tap close by. Always have backup power ready if the lights go out.

Accessibility

Your factory should be easy to get into. This helps you get raw materials and send out bags. Wide doors and loading docks help move big rolls and boxes. Bright lights and signs help workers find their way. Keep emergency exits open and easy to see.

  • Put storage close to the machine.

  • Keep walkways free from stuff.

Compliance

You must follow all local laws and safety rules. Get the right permits before you begin. Put fire extinguishers and first aid kits where people can see them. Teach your workers about safety. Check your factory often to avoid trouble.

Note: Following the rules keeps your workers and business safe. Always learn about new safety laws.

Choose Machine

Machine Types

There are different kinds of non woven bag making machines you can buy. Each kind has special things it can do.

  • All In One Bag Making Machines can make many bag types. They work with non-woven, paper, poly, and bioplastic bags. You can change materials fast. This machine is good if you want to make many bag styles.

  • Fully Automatic Machines work very fast and need little help. They are best for big factories that make lots of bags.

  • Semi-Automatic Machines cost less but need more work by hand. These are good for small businesses or new companies.

If you want to make many bag styles and switch materials fast, pick an All In One Bag Making Machine.

Capacity

You need to pick a machine that matches your goals. Some automatic machines can make 125 bags each minute. Simple machines make fewer bags but cost less money. Think about how many bags you want to make every day. Pick a machine that fits your needs and does not waste anything.

  • High capacity is good for big orders and busy times.

  • Lower capacity is better for small or special orders.

Supplier Choice

Choose a supplier who gives you good machines and help. Oyang company is a top choice. They have new machines, good service, and green options.
When picking a supplier, look for:

  • Machines that save energy and make less trash.

  • Many models so you can pick what you need.

  • New features like touch screens and auto controls.

  • Good training and help for your workers.

Good suppliers help you keep your factory working well.

Budget

Machine prices change based on what they can do and how fast they work. Check the table below to see your choices:

Machine Variant Price Range (₹) Production Speed (pcs/min) Automation Grade Bag Types & Features
Basic Non Woven Bag Making Machine 1,50,000 20-140 Manual to Semi Flat bags, sizes 100-800 mm length, 200-500 mm width
High Speed Automatic Machine 9,50,000 100-125 Automatic V shape bottom, touch screen PLC, customized sizes
Advanced Automatic Machine 14,50,000 20-100 Automatic Photocell tracking, ultrasonic heat sealing
Environment Friendly Automatic Machine 16,50,000 20-100 Automatic Multiple bag shapes (flat, shopping, box, handle)
All-in-One Non Woven Bag Machine 28,00,000 20-100 Automatic Square bottom, ultrasonic sealing, multi-function
Fully Automatic Non Woven Bag Machine 15,50,000 120 Automatic D-cut and W-cut bags, touch screen PLC

Non Woven Bag Machine price comparison

Prices depend on how fast the machine is and what it can do. Plan your money so you get the best machine for your business.

Set Up Machine Steps

Site Layout

You should plan your site before setting up the machine. First, measure how much space you have. Put the non woven bag making machine in the middle of the room. This makes it easy to bring in materials and take out bags. Keep paths open for workers and forklifts to move. Use bright tape or paint to mark safe areas around the machine. Store tools and spare parts near the machine. This helps you fix problems faster.

Tip: Draw a simple map of your factory. Show where machines, storage, and walkways will be. This helps everyone know where things go and keeps the setup safe.

Foundation

A strong base keeps your machine steady. Look at the floor for cracks or bumps. Use a level to check if the floor is flat. Fix any weak spots before you put in the machine. Most non woven bag making machines need a concrete base that is 150 mm thick. This stops shaking and keeps the machine from moving.

  • Clean the floor before you start.

  • Put rubber pads under the machine feet to lower noise.

  • Bolt the machine to the floor if your supplier says to.

A good base keeps your machine safe and helps it last longer.

Delivery

Get ready before the machine arrives. Check the delivery date with your supplier. Make sure trucks can get to your loading area. Have forklifts or pallet jacks ready to move the machine. Pick trained workers to help unload. Look at the machine for damage before you sign for it.

Note: Take pictures when the machine arrives. This helps if you need to ask for repairs or a warranty.

Unpacking

Be careful when you open the machine’s box. Open the package slowly so you do not break anything. Check the packing list to see if you got everything. Look for all the accessories, manuals, and spare parts. If something is missing or broken, tell your supplier right away. Take off all covers and wrapping from the machine. Keep the area clean so no one gets hurt.

  • Put manuals and papers in a safe spot.

  • Throw away packaging the right way.

Now you are ready to install and connect the machine.

Install and Connect

Positioning

You need to place your non woven bag making machine in the right spot. Start by checking your site layout plan. Make sure the machine sits on the strong foundation you prepared. Leave enough space around the machine for workers to move and for maintenance. You should keep at least 1 meter of clearance on all sides. This helps you avoid accidents and makes cleaning easier.

Tip: Use a measuring tape and chalk to mark the exact position before you move the machine. This step saves time and prevents mistakes.

If you plan to set up machine lines with more than one unit, keep the machines in a straight line. This layout helps you move materials quickly from one step to the next.

Electrical Setup

You must connect the machine to a stable power supply. Most non woven bag making machines need a 220V connection and about 12 KW of power. Always check the machine’s manual for the correct voltage and wiring instructions. Hire a licensed electrician to handle the wiring. This keeps your factory safe and meets local codes.

Follow these steps for electrical setup:

  1. Turn off the main power before you start.

  2. Connect the machine’s power cable to the main switchboard.

  3. Use the right size of circuit breaker to protect the machine.

  4. Ground the machine to prevent electric shock.

  5. Double-check all connections before turning on the power.

Note: Never try to set up machine wiring by yourself if you do not have training. Electrical mistakes can cause fires or damage your equipment.

Pneumatic Setup

Many non woven bag making machines use air pressure to run some parts. You need to connect the machine to an air compressor. Check the manual for the right air pressure, usually between 0.5 and 0.8 MPa. Use strong, leak-free hoses to connect the compressor to the machine.

  • Place the air compressor close to the machine but not too close to block walkways.

  • Install a filter to keep dust and water out of the air lines.

  • Test the air pressure before you start the machine.

If you set up machine lines with several units, you may need a bigger air compressor. Always check for leaks after you connect the hoses.

Assembly

You must assemble some parts of the machine after delivery. Follow the step-by-step guide in the manual. Most machines need you to attach the feeding tray, rollers, and control panel. Use the right tools for each part. Tighten all bolts and screws, but do not over-tighten.

  • Lay out all parts and tools before you start.

  • Ask your supplier for help if you have questions.

  • Keep the assembly area clean to avoid losing small parts.

Alert: If you skip steps or use the wrong tools, you may damage the machine or void the warranty.

Safety Check

Before you start production, you need to check the machine for safety. Inspect all electrical and air connections. Make sure all guards and covers are in place. Test the emergency stop button. Look for loose wires, bolts, or hoses.

Safety Item What to Check Action if Problem Found
Power Connection No loose wires or exposed metal Call electrician
Air Lines No leaks or cracks Replace hose
Guards & Covers All in place and secure Reattach or replace
Emergency Stop Works when pressed Repair before use
Warning Labels Easy to see and read Replace faded labels

Always do a full safety check every time you set up machine equipment. This protects your workers and your investment.

Initial Operation

Load Materials

Start by preparing your non woven fabric rolls. Place the roll on the feeding rack and make sure it sits straight. Align the material so it feeds smoothly into the machine. If you notice any wrinkles or folds, adjust the roll position. This step prevents jams and keeps your bags looking professional. Always check that the material matches your production plan before you begin.

Tip: Keep extra rolls nearby to avoid stopping production when you need to reload.

Adjust Settings

Before you run the machine, you must check and adjust several key settings. Follow these steps to ensure smooth operation:

  1. Inspect the machine for any broken parts or unusual stress.

  2. Confirm that the power supply and air source work correctly.

  3. Set the heating system temperature for the sealing and cutting knives, usually between 130-180 ℃, based on your fabric.

  4. Clean the knife molds to remove glue or dust.

  5. Align the non woven rolls to prevent material from drifting or wrinkling.

  6. Adjust the tension controller to keep the fabric tight but not stretched, usually between 3-5N.

  7. Set the hot cutting knife temperature slightly lower than the heat sealing temperature.

  8. Start the machine at a low speed and increase gradually.

  9. Make sure all processes—unwinding, forming, sealing, cutting, and winding—work together smoothly.

  10. Check the sealing line for flatness and strength.

  11. Confirm the cutting blade position to avoid size errors.

  12. Use automatic correction devices to keep the material centered.

Test Run

After you set up machine settings, run a short test. Start at a slow speed. Watch the fabric as it moves through each part. Check the first few bags for straight cuts, strong seals, and correct size. If you see any problems, stop the machine and adjust the settings. Increase the speed slowly until you reach normal production.

Note: Testing at low speed helps you catch mistakes before they become bigger issues.

Troubleshoot

You may face some common problems during your first run. Here are quick solutions:

  • Power or Startup Issues: Check the power supply and all electrical connections. Test the main switch and control panel. Always disconnect power before checking wires.

  • Poor Bag Quality: Adjust the cutting and sealing settings. Clean the blades and feeding parts. Replace worn-out parts if needed.

  • Unusual Noises or Vibrations: Inspect belts, gears, and bearings. Tighten loose screws and add lubricant where needed.

  • Maintenance Tips: Clean the machine daily. Lubricate moving parts. Use only recommended replacement parts.

Regular checks and cleaning keep your machine running smoothly and help you avoid costly repairs.

Staff Training

Operator Training

You need to make sure your operators know how to run the non woven bag making machine. Most manufacturers offer setup help and operator training that lasts about 7 to 10 days. During this time, your workers learn how to start, stop, and adjust the machine. Trainers show them how to fix common problems and keep the machine running smoothly. This hands-on training helps your team reach full production quickly.

After the initial training, you can get more help from the supplier. Many companies provide online or onsite support. They also supply spare parts and repair services if you need them. You should encourage your operators to ask questions and practice each step. This builds their confidence and skill.

Tip: Keep a training log for each operator. This helps you track progress and spot areas for improvement.

Maintenance

Regular maintenance keeps your machine in top shape. You should teach your staff how to clean, inspect, and lubricate the machine every day. Show them how to check for worn parts and replace them before they break. Make a simple checklist for daily, weekly, and monthly tasks.

  • Clean dust and debris from moving parts.

  • Check belts, rollers, and blades for wear.

  • Lubricate gears and bearings as needed.

  • Record all maintenance in a logbook.

A well-maintained machine runs better and lasts longer.

Safety Protocols

You must train your staff to follow safety rules at all times. Teach them how to use emergency stop buttons and where to find fire extinguishers. Make sure everyone wears safety gear like gloves and goggles. Post clear signs near the machine to remind workers of hazards.

Safety Rule What to Do
Emergency Stop Know how to use it fast
PPE Wear gloves and goggles
No Loose Clothing Prevents machine injury
First Aid Know kit location

Always review safety steps before each shift. Safe workers protect your business and each other.

Final Checks

Quality Control

You need to check every part of your non woven bag making process before you start full production. Inspect the first batch of bags for size, shape, and strength. Use a checklist to make sure each bag meets your standards. Look for straight seams, strong handles, and clean cuts. Test the bags by filling them with weight to see if they hold up.

  • Measure bag dimensions with a ruler.

  • Pull on handles to test strength.

  • Check for even color and no stains.

Tip: Set aside any bags that do not meet your quality standards. Use them for training or testing, not for customers.

Documentation

You must keep clear records for your machine and your production. Store all manuals, installation guides, and training logs in a safe place. Write down every maintenance check and repair. Keep copies of your compliance certificates and safety inspections.

Document Type Why You Need It
Machine Manual For troubleshooting and repairs
Training Records To track staff skills
Maintenance Log To prevent breakdowns
Compliance Papers To meet legal requirements
Quality Reports To prove product standards

Good documentation helps you solve problems faster and shows that you follow the rules.

Ready for Production

After you finish all checks, you can start your machine for real production. Make sure your staff knows their roles. Review safety steps with everyone. Confirm that all materials and tools are ready.

  • Run a final test batch.

  • Watch the machine for any strange sounds or errors.

  • Adjust settings if needed.

You should ask a professional technician to review your setup and help with debugging. This step ensures your machine runs safely and smoothly from day one.

When you complete these final checks, you protect your investment and build trust with your customers. Now you are ready to begin efficient and safe production.

Getting a non woven bag making machine ready takes good planning. First, you need to learn what people want to buy. Next, get your factory space ready and pick the best machine. After that, put the machine in place and teach your workers how to use it. Check the bags to make sure they are good quality. Doing each step right helps you stop problems and make more money.

Work with a trusted supplier like oyang company. If you follow these steps, your factory will be safe, work well, and make a good profit.

FAQ

What maintenance does a non woven bag making machine need?

You should clean the machine every day. Check for any parts that look worn out. Put oil on moving parts like the manual says. Change broken belts or blades right away. Write down all work in a maintenance log.

How long does installation usually take?

Most machines take 2 to 5 days to install. You can finish faster if your site is ready. Make sure you have power and water before starting. Technicians from your supplier can help you set up quickly.

Can I use different materials with one machine?

Many new machines let you use different materials. You can switch between non woven, paper, and bioplastic. Always read your machine’s manual to see what it supports. Change the settings for each material to get good results.

What safety steps should I follow during operation?

Always wear gloves and goggles when using the machine. Test the emergency stop button before every shift. Do not wear loose clothes near moving parts. Teach your team all safety rules and put up signs by the machine.

How do I choose the right machine size for my factory?

Write down how many bags you want to make each day. Measure the space you have in your factory. Use this table to help you pick:

Output (bags/day) Suggested Machine Type
Up to 5,000 Semi-automatic
5,000–15,000 Automatic
15,000+ High-speed automatic


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