Flexo vs. Digital Printing: a ɛyɛ ade pa a wobɛpaw .

Wɔ wiase a ɛyɛ nnam a wɔde di gua no mu no, nkyerɛwde ahorow yɛ adetɔnfo a wɔnyɛ hwee, na enya adetɔfo gyinaesi ahorow so nkɛntɛnso wɔ baabi a wɔtɔ no. Sɛnea nhwehwɛmu bi a Package Insight Research Group yɛe kyerɛ no, adetɔfo 64% sɔ ade foforo hwɛ efisɛ ade a wɔde ahyɛ mu anaa nea wɔakyerɛw so no twee wɔn ani. Sɛ wopaw flexographic (Flexo) ne dijitaal label tintim ma nneɛma a ɛho hia a wɔde kyekyere nneɛma yi a, ebetumi anya ade bi gua so adwumayɛ so nkɛntɛnso kɛse.

Saa asɛm yi de akwan abien no nyinaa mu nhwehwɛmu a emu dɔ ma, na ɛma nnwuma nya nimdeɛ a ɛbɛma wɔasisi gyinae a ɛfata ama wɔn nkyerɛwde ho nhyehyɛe ahorow.

Flexographic tintim ho ntease .

Nea ɛyɛ flexo print (flexographic printing) .

Flexographic tintim, a ɔyɛ Letterpress mfiridwuma aseni no adan ayɛ ɔkwan a ɛyɛ nwonwa a wɔfa so tintim nhoma. Ɛde mprɛte a ɛyɛ mmerɛw a ɛyɛ mmerɛw a wɔde ahyɛ cylinders a ɛkyinkyini ntɛmntɛm so di dwuma de fa ink gu nneɛma ahorow so. Adeyɛ no fa nneɛma atitiriw pii ho:

• Mprɛte a wɔde tintim nhoma : wɔde photopolymer anaa rɔba a ɛyɛ mmerɛw na ɛyɛe .

• Anilox Roller : Fa ink kɔ printa no so .

• Substrate : Nneɛma a wɔretintim wɔ (sɛ nhwɛso no, krataa, plastic, dade) so .

Flexographic tintim nhyehyɛe no .

1. Mprɛte ahosiesie : Yɛ dijitaal mfonini, afei fa gu photopolymer mprɛte so .

2. Inking : Anilox roller no fa ink fi ink akorae .

3. Transfer : Ink tu fi Anilox roller kɔ mmeae a ɛkorɔn wɔ printing plate no so .

4. Adwene : mprɛte nkitahodi substrate, mfonini no a wɔde kɔ baabi foforo .

5. Drying : Ink sets nam evaporation anaa curing so .

Flexographic tintim ho dwumadie .

Flexo Printing a ɛyɛ adwuma wɔ mmeae ahorow no ma ɛyɛ tweatibo wɔ nnwuma pii mu:

Sɛnea Flexographic Technical Association kyerɛ no, wiase nyinaa flexographic printing gua no bo yɛ dɔla ɔpepepem 167.7 wɔ afe 2020 mu na wɔhwɛ kwan sɛ ebedu afe 2025 no, ebedu dɔla ɔpepepem 181.1, na ɛrenya nkɔanim wɔ CAGR a ɛyɛ 1.6%.

Mfaso a ɛwɔ flexographic tintim so .

1. Substrate versatility : Flexo betumi atintim wɔ nneɛma a efi 12-micron sini so kosi 14-point board stock so.

2. Kɔla a ɛyɛ pɛpɛɛpɛ : Ɛnya pantone kɔla a ɛkɔ 95%, a ɛho hia ma brand a ɛyɛ pɛpɛɛpɛ.

3. Ka a wɔbɔ wɔ mmirikatu tenten ho : Wɔ mmirikatu a ɛboro 50,000 ho no, flexo betumi atew ɛka so akodu 30% sɛ wɔde toto dijitaal ho a.

4. Nneɛma a wɔde tu mmirika ntɛmntɛm : Nnɛyi flexo mfiri a wɔde tintim nhoma no tumi tu mmirika ntɛmntɛm kodu anammɔn 2,000 wɔ simma biako mu, na mfiri titiriw bi a wɔde tintim nhoma no du anammɔn 3,000 wɔ simma biako mu.

5. Durability : Ɛma print a ɛyɛ hare rating a ɛyɛ 6-8 wɔ blue wool scale so, a eye ma abɔnten so dwumadie.

Mfomso a ɛwɔ flexographic tintim mu .

1. Mfiase nhyehyɛe ho ka : Mprɛte a wɔbɔ no betumi abɔ $200 kosi $600 wɔ kɔla biara ho, a egyina ne kɛse ne ne nsɛnnennen so.

2. Ɛnyɛ nea eye ma mmirikatu ntiantiaa : Break-even point against digital taa ba bɛyɛ 10,000-15,000 labels. 3. Skilled Operation Required : Press nhyehyɛe a ɛfata betumi agye nnɔnhwerew 1-2 na ɛhwehwɛ sɛ adwumayɛfo a wɔwɔ mfe 3-5 osuahu ma wonya nea eye sen biara.

Flexo kɔ so dannan ne ho, na edi nnɛyi nhoma tintim a wɔhwehwɛ no ho dwuma denam adwumayɛ a etu mpɔn ne nea ɛyɛ papa so.

Afiri a wɔde tintim nhoma a wɔde flexographic tintim .

Oyang: afiri a wɔde tintim nhoma a ɛyɛ mmerɛw a wɔde tintim nhoma . ( Wɛbsaet no trɛw yɛ 700mm-1200mm ) .

• Nneɛma a ɛyɛ adwuma pii a ɛne ne ho hyia : Ɛboa ma wotintim wɔ krataa a wɔakata so a emu yɛ hare, board a ɛwɔ abien, kraft krataa, ne ntama a wɔanwene so .

• Broad Application : Wɔde di dwuma ma nneɛma a wɔde kyekyere nneɛma, nkrataa nnaka, beer carton, courier bag, ne nea ɛkeka ho .

• Wɛb Trɛw Nsakraeɛ : Ɛyɛ papa ma medium-sized production runs a ne tɛtrɛtɛ yɛ 700mm kɔsi 1200mm .

• Nneɛma a wɔyɛ no yiye : wɔayɛ no yiye ama nneɛma a wɔyɛ no ntɛmntɛm, a ɛkorɔn, na ɛtew bere a wɔde dannan nneɛma so .

• Durability : Ɛma pɛpɛɛpɛyɛ a ɛtra hɔ kyɛ ne adwumayɛ a wotumi de ho to so wɔ mmeae a ɛhɔ yɛ hyew kɛse .

Digitals tintim ho ntease .

Nea ɛyɛ dijitaal tintim .

Digital tintim ama ɔkwan a yɛfa so de adwene ba asetra so wɔ krataa so ne nneɛma afoforo ahorow so no ayɛ nsakrae kɛse. Ɛyɛ ɔkwan a ɛyɛ nwonwa a ɛdan dijitaal fael ahorow ma ɛyɛ nneɛma a wɔatintim a wotumi hu, a ɛyɛ papa. Nea ɛnte sɛ atetesɛm tintim akwan no, dijitaal tintim no huruw hia a ehia sɛ wotintim mprɛte no so, na ɛma wonya ɔkwan a ɛyɛ mmerɛw na ɛyɛ adwuma yiye.

Dɛn na ɛma dijitaal tintim yɛ soronko?

Nneɛma pii nti na dijitaal tintim da nsow:

• On-demand Printing : Print nea wuhia no pɛpɛɛpɛ, bere a wuhia.

• Customization galore : Print biara betumi ayɛ soronko, pɛpɛɛpɛ ama personalized products.

• Quick Setup : Kɔ fi design so kɔ print so wɔ record time mu.

• Mmirikatu ntiantiaa a ɛho ka sua : Ɛyɛ papa ma akuw nketewa a wonbubu sikakorabea no.

• Eco-friendly option : Nneɛma a wɔsɛe no ne ahoɔden a wɔde di dwuma no so tew bere a wɔde toto atetesɛm akwan ho no.

Digitals tintim nhyehyɛe no: efi piksel so kosi tintim so .

1. Fael ahosiesie : Ne nyinaa fi ase wɔ dijitaal nhyehyɛe so .

• Yɛ adwinni a ɛyɛ nwonwa anaasɛ fa fael ahorow a ɛwɔ hɔ dedaw no yɛ adwuma yiye .

• Hwɛ sɛ wo design no wɔ resolution a ɛfata (mpɛn pii no 300 DPI ma crisp aba) .

• Hwɛ kɔla nhyehyɛe abien (RGB ma screen, CMYK ma print) .

2. Color Management : hwɛ hu sɛ nea wuhu no yɛ nea wubenya .

• Calibrate printa ahorow a wode bɛsan ayɛ kɔla ahorow no pɛpɛɛpɛ .

• Fa kɔla profile di dwuma na ama akɔ so ayɛ pɛpɛɛpɛ wɔ mfiri ahorow no nyinaa so .

3. Printing : Baabi a nkonyaayi no si .

   Mfiridwuma ahorow ma wo nhyehyɛe no ba nkwa mu:

   mfiridwuma ho nimdeɛ	sɛnea ɛyɛ adwuma	yiye ma .
   Inkjet .	Ink nketenkete a wɔde petepete nsɛm ho amanneɛbɔ so pɛpɛɛpɛ .	Mfonini ahorow, posters, adwinni a ɛyɛ fɛ .
   Laser .	Fine toner powder a wɔde ɔhyew afra mu .	nkrataa, nhomawa, adwuma ho nkrataa .
   Dye-sublimation .	Ɔhyew a wɔde gu nneɛma mu kɔ nneɛma mu .	ntama, telefon so nsɛm, nkuruwa .

4. Finishing touches : Nneɛma a wɔatintim a wɔdannan no yɛ nneɛma .

• Twitwa: Wɔatwitwa so akɔ ne kɛse anaa ne nsusuwii a ɛyɛ pɛpɛɛpɛ so .

• Binding: Nkratafa a ɛho ayɛ hare a wɔdannan no nhoma anaa nhoma ahorow a wɔahyehyɛ .

• Laminating: a ɛka ho ne hyerɛn a wɔde ka ho .

Digitals tintim ho dwumadie .

Saa mfiridwuma a ɛyɛ adwuma pii yi nya ne kwan kɔ yɛn asetra mu nneɛma pii mu:

• Nneɛma a wɔde di gua a ɛtwetwe adwene a ɛtwetwe adwene .

• Nneɛma foforo a wɔde kyekyere nneɛma a ɛda nsow wɔ nneɛma a wɔde gu nneɛma so ho .

• Ntama a wɔatintim a wɔayɛ no sɛnea wɔpɛ a wɔde siesie ntadehyɛ ne fie .

• Adwini pa a wɔayɛ no foforo a ɛyɛ nwonwa a ɛkyere biribiara a ɛkɔ akyiri .

Digitals tintim gua no renya nkɔso ntɛmntɛm, a CAGR a wɔahyɛ ho nkɔm no yɛ 6.45% fi 2021 kosi 2026, sɛnea Mordor Intelligence kyerɛ no.

Mfaso a ɛwɔ dijitaal tintim so .

1. Quick Turnaround : Setup time reduced to minutes, a ɛma kwan ma wotintim da koro wɔ nsɛm pii mu.

2. Ɛka a wɔbɔ ma mmirikatu tiawa : Mprɛte ho ka biara nni hɔ a ɛma nnwuma nketenkete kɔ soro kodu 50% sikasɛm mu sen Flexo ma mmirikatu a ennu 5,000.

3. Customization : Ɛnyɛ den sɛ ɛbɛfa variable data printing, a ebinom presses tumi sesa label biara wɔ run mu.

4. High Precision : Ɛde nsusuwii ahorow a ɛkɔ 1200 x 1200 dpi ma, a nhyehyɛe ahorow bi a ɛda adi sɛ ɛyɛ 2400 dpi.

5. Nneɛma a atwa yɛn ho ahyia ho asɛm : Ɛtew nneɛma a wɔsɛe no so kodu 30% sɛ wɔde toto akwan a wɔtaa fa so tintim nhoma no ho a.

Nneɛma a enye wɔ dijitaal tintim ho .

1. Limited substrate options : Bere a ɛrenya nkɔso no, dijitaal da so ara ntumi ne Flexo substrate range no nhyia, titiriw ne synthetics ne dade ahorow bi.

2. Kɔla a ɛne ne ho hyia ho nsɛnnennen : Ebia ebetumi anya pantone kɔla ahorow 85-90% pɛ, sɛ wode toto Flexo de 95% ho a.

3. Ka a wɔbɔ wɔ sika biara ho a ɛkɔ soro wɔ mmirikatu akɛse ho : Ɛka a wɔbɔ wɔ ade biara ho no kɔ so yɛ nea ɛkɔ so daa, na ɛma ɛnyɛ akansi kɛse ma mmirikatu a ɛboro 50,000.

   4.Ahoɔhare anohyeto : Digitals press a ɛkorɔn no du ahoɔhare a ɛyɛ anammɔn 230 wɔ simma biako mu, a ɛda so ara yɛ brɛoo sen flexo ma nnwuma a ɛdɔɔso.

Digitals tintim afiri a wɔkamfo kyerɛ .

Oyang: CTI-PRO-440C-HD Rotary Ink Jet Digital tintim afiri .

Oyang CTI-PRO-440C-HD rotary ink jet jet digital printing afiri no yɛ digyital tintim mfiri a ahoɔden wom, a ɛyɛ aguadi-grade a wɔayɛ ama nhoma tintim a ɛyɛ papa, a ɛwɔ kɔla nyinaa, na ɛma ɛyɛ nea eye ma nhoma ahorow a ɛyɛ kɔla ahorow, nsɛm a wɔde di dwuma bere ne bere mu, ne nsɛm ho amanneɛbɔ afoforo.

a wonim no yiye ma:

• Exceptional print quality : utilizing Epson 1200 DPI Industrial Print Heads, ɛhwɛ ma ɛyɛ pɛpɛɛpɛ a ɛkorɔn a ɛne atetesɛm mu printing a ɛyɛ atetesɛm no di asi .

• Ɛho ka sua ma nneɛma nketenkete a wɔkra : Wɔayɛ no pɔtee ama print run nketewa, ɛma wonya bere a wɔde kɔma ntɛmntɛm na ɛtew ka a wɔbɔ wɔ nhoma tintim ho nyinaa so, na ɛboa ma wodi nea wɔhwehwɛ fi nhoma tintim a wɔhwehwɛ no ho dwuma .

• Ahoɔhare a wɔde tintim ntɛmntɛm : Etumi nya ahoɔhare a ɛkɔ soro kodu mita 120 wɔ simma biako mu , na ɛma ɛfata ma nsakrae a ɛba ntɛmntɛm ne ahwehwɛde ahorow a ɛkɔ soro.

• Software a ɛkɔ anim a wɔde ka bom : Wɔde softwea a ɛyɛ nyansa a ɛfa typesetting ne color management ho ahyɛ mu, ɛma ɛyɛ mmerɛw sɛ ɛbɛyɛ adwuma na wɔayɛ adwuma a ɛnyɛ den .

• Nneɛma a wɔde di dwuma wɔ akwan horow so : Ɛboa nhoma mmobɔwee krataa a wɔde ma a ne tɛtrɛtɛ yɛ 440 mm na ɛka nneɛma te sɛ pre-coating, automatic tension control, ne afã abien a wɔde di akyi ma wɔde ka ho ma ɛyɛ yiye ma ɛyɛ yiye .

Saa afiri yi yɛ ano aduru a eye kyɛn so ma nnwuma a ɛwɔ nhoma tintim adwuma mu, titiriw wɔn a wɔrehwehwɛ nsɛm ho amanneɛbɔ a ɛyɛ kɔla ahorow a ɛyɛ fɛ ne nea wɔatintim no ntɛmntɛm a ɛho ka sua.

Flexo ne dijitaal tintim ho ntotoho .

Print quality ntotoho

Nneɛma a wɔyɛ no afã horow

Flexo ne dijitaal tintim ntam a wobɛpaw .

Nneɛma a ɛsɛ sɛ wosusuw ho .

1. Production volume : Flexo bɛyɛ nea ɛho ka sua sen 10,000-15,000 esiane ɛka a ɛba fam nti.

2. Print Quality Requirements : Digitals di mu wɔ nsɛm a ɛkɔ akyiri yiye ne mfonini ahorow a ɛyɛ fɛ mu, na ɛma ɛda adi sɛ ɛyɛ nsusuwii a ɛkorɔn.

3. Substrate Variety : Flexo de akwan pii ma, titiriw ma nneɛma a ɛyɛ den sɛ wobɛtintim te sɛ plastic ne dade ahorow bi.

4. Turnaround Time : Digital tumi yɛ mmirikatu ntiantiaa wɔ nnɔnhwerew mu, sɛ wɔde toto nna a wɔde yɛ flexo nhyehyɛe ho a.

5. Customization Needs : Digital ma kwan ma mass customization, a ebinom presses tumi yɛ soronko nneɛma wɔ print biara mu.

Nnwuma pɔtee bi a ɛsɛ sɛ wosusuw ho .

Wɔ nneɛma a wɔde kyekyere nneɛma ho adwuma mu no, Flexo da so ara di tumi, na ɛyɛ bɛyɛ 60% wɔ label tintim gua no mu. Nanso, Digital renya nkɔso, ɛrenya nkɔso wɔ CAGR a ɛyɛ 13.9% wɔ label sector, titiriw wɔ nnwuma a ɛhwehwɛ sɛ wɔde bere tiaa ne adwini soronko, te sɛ nsaanodwuma anonne ne nnuan titiriw.

Hybrid tintim ano aduru .

Bere a mfiridwuma renya nkɔso no, nnwumakuw pii redan akɔ mfiri a wɔde tintim nhoma a wɔde afrafra a ɛka mfaso a ɛwɔ dijitaal ne flexo nyinaa so no so. Hybrid systems ma nnwuma kwan ma wɔde Flexo di dwuma ma wɔn nnwuma a ɛyɛ kɛse a ɛfa nneɛma a wɔyɛ ho bere a wɔde digyital nso ka ho ma wɔayɛ no sɛnea wɔpɛ ne mmirikatu a ɛyɛ tiaa. Saa kwan yi ho wɔ mfaso titiriw ma nnwumakuw a ɛwɔ ahwehwɛde ahorow a ɛfa tintim ho, efisɛ ɛma wotumi som gua so afã horow pii a wonsakra akwan a wɔfa so tintim nhoma.

Nhwehwɛmu bi a Smithers PIRA yɛe kyerɛ sɛ hybrid printing market no bɛkɔ soro wɔ CAGR a ɛyɛ 3.3% fi 2020 kosi 2025, na ebedu 2025 no, ebedu dɔla ɔpepem 444.

Nneɛma a ɛrekɔ so daakye wɔ tintim mfiridwuma mu .

Nhoma tintim adwuma no kɔ so nya nkɔso, na nneɛma pii a ɛrekɔ so no kyerɛ ne daakye:

1. Digitals press speeds a wɔatu mpɔn : Wɔn a wɔyɛ no reyɛ dijitaal mfiri a ɛyɛ ntɛm, a nhwɛsode ahorow bi duu ahoɔhare a ɛyɛ anammɔn 500 wɔ simma biako mu.

2. Enhanced Flexo Plate Technology : HD flexo mprɛte a ɛwɔ nsusuwii a ɛkɔ soro kodu 5,080 dpi reyɛ atew quality gap no so denam dijitaal tintim so.

3. Sustainable inks : Flexo ne digital nyinaa rehu nkɔso wɔ eco-friendly ink formulations mu, a nsu a wɔde yɛ ink a ɛrenyin wɔ CAGR a ɛyɛ 3.5%.

4. AI ne Automation : Nhumu a wɔde ayɛ adwuma a wɔde di dwuma kɛse ma kɔla sohwɛ ne press optimization, a ɛtew nhyehyɛe bere so kodu 40%.

Awie

Flexo ne digyital tintim a wɔpaw no gyina nneɛma a ɛyɛ den a ɛka ho ne run tenten, substrate ahwehwɛde, design complexity, ne budget constraints so. Bere a Flexo da so ara yɛ nnwuma gyinapɛn a ɛfa nneɛma a ɛdɔɔso ho no, tintim a ɛkɔ so daa wɔ nneɛma ahorow so no, dijitaal tintim ma wotumi yɛ nsakrae a ɛso bi nni ma mmirikatu ntiantiaa ne sɛnea wɔyɛ no sɛnea wɔpɛ. Bere a mfiridwuma renya nkɔso no, nsonsonoe a ɛda akwan abien yi ntam no kɔ so yɛ kusuu, na ano aduru a wɔde afrafra no de wiase abien no mu nea eye sen biara ma.

Ɛdenam wɔn ahiade pɔtee a wɔhwehwɛ mu yiye wɔ ɔkwan biara mu ahoɔden ne anohyeto ahorow ho so no, nnwumakuw betumi asi gyinae a ɛfata a ɛma wɔn nneɛma a wɔde kyekyere nneɛma ho no yɛ papa, ɛma nneɛma a wɔde kyekyere nneɛma ho no yɛ anigye, na awiei koraa no ɛma gua so di yiye.

Sɛ wopɛ akwankyerɛ a ɛfa wo mfiri a wɔde tintim nhoma ho a, kɔ Oyang nkyɛn. Yɛn mfiridwumayɛfoɔ a wɔn ho akokwa no bɛboa wo ama woafa adwini, nneɛma a wobɛpaw, ne adwinnan no mu na ama woanya aba a ɛyɛ papa. Wo ne Oyang nyɛ adwuma mma nkonimdi. Yɛde wo production tumi no bɛkɔ level a edi hɔ no so ..

Nsɛm a wɔka: Digital vs. Flexo tintim .

1. Ɔkwan bɛn na ɛho ka sua?

• Runs Short : Digital tintim yɛ nea ɛho ka sua .

• Long runs : Flexo tintim bɛyɛ sikasɛm mu mfaso kɛse .

• Break-even Point : Mpɛn pii no, ɛyɛ 10,000 kosi 20,000 .

2. Ɔkwan bɛn so na wɔde tintim nhoma no ma ɛyɛ papa?

• Digital : Ɛdi mu wɔ nsɛm a ɛyɛ fɛ mu ne mfonini mfonini .

• Flexo : Nkɔso kɛse, mprempren wɔde toto ho ma application pii .

• Kɔla a ɛyɛ hyew : Digital taa nya ano, titiriw ma nsusuwii ahorow a ɛyɛ den .

3. Ɔkwan bɛn so na nhyehyɛe bere no yɛ nea wɔde toto ho?

• Digital : minimal setup time, mpɛn pii no simma .

• Flexo : Setup a ɛware, ebetumi agye nnɔnhwerew pii esiane mprɛte ahosiesie nti .

• Nnwuma a wɔyɛ no mpɛn pii : Flexo nhyehyɛe bere so tew kɛse ma reprints .

4. Ɔkwan bɛn na eye ma customization ne variable data?

• Digital : Ɛyɛ papa ma data a ɛsakra ne nea ɛfa obi ankasa ho .

• Flexo : customization a anohyeto wom wɔ print run biako mu .

• On-demand printing : Digital yɛ nkonimdifo a ɔda adi pefee .

5. Substrates bɛn na ɔkwan biara betumi atintim wɔ so?

• Flexo : Wide range a krataa, plastic, metallic films ka ho .

• Digital : Ɛyɛ kakraa bi nanso ɛrenya nkɔso, nea eye sen biara wɔ krataa so ne synthetics bi .

• Nneɛma soronko : Flexo taa de akwan pii ma .

6. Ɔkwan bɛn so na nneɛma a atwa yɛn ho ahyia no de toto ho?

• Digital : Nneɛma a wɔsɛe no kakraa bi, ahoɔden a wɔde di dwuma a ɛba fam ma mmirikatu ntiantiaa .

• Flexo : Sɛnea wɔtaa yɛ no, nneɛma a wɔsɛe no kɛse, nanso ɛma nkɔso ba wɔ mfiridwuma foforo mu .

• Inks : Digital taa de inks a ɛnyɛ nea ɛde ɔhaw ba abɔde so di dwuma .

7. Ɔkwan bɛn na ɛyɛ ntɛm ma print run akɛse?

• Flexo : Ɛyɛ ntɛmntɛm kɛse ma volume akɛse .

• Digital : Ɛyɛ ntɛm ma mmirikatu ntiantiaa, ɛyɛ brɛoo ma ɛnne a ɛkorɔn .

• Production Speed ​​: Flexo tumi tintim unit mpempem pii dɔnhwerew biara .