Insay di dinamik wɔl fɔ prodak makɛt, lɛbl dɛn de sav as saylɛnt sɛl pipul dɛn, we de inflɔws kɔshɔma disizhɔn dɛn na di pɔynt we dɛn bay. Akɔdin to wan stɔdi we di Package Insight Research Group bin du, 64% pan di pipul dɛn we de bay ɛn sɛl kin tray fɔ mek nyu prɔdak bikɔs di paket ɔ di lɛbl bin kech dɛn yay. Di choice bitwin Flexographic (Flexo) ɛn dijital lɛbl printin fɔ dɛn impɔtant pak ɛlimɛnt dɛn ya kin rili impɔk wan prɔdak in makɛt pefɔmɛns.
Dis atikul de gi wan dip analisis fɔ ɔl tu di printin we dɛn de print, we de ɛp di biznɛs dɛn wit di no fɔ mek dɛn disayd fɔ du wetin dɛn rayt fɔ dɛn lɛbl strateji dɛn.
Ɔndastand fleksografik printin .
Wetin na Flexo print (flexografik printin)
Flexografik printin, we kɔmɔt frɔm lɛta prɛs tɛknɔlɔji, dɔn evolv to wan sofistikeyt printin we. I de yuz fleksibul rilif plet dɛn we dɛn dɔn mawnt pan fast-rɔta silinda dɛn fɔ transfa ink pan difrɛn sabstret dɛn. Di prɔses involv sɔm impɔtant kɔmpɔnɛnt dɛn:
Plɛnti Plɛt dɛn : Dɛn mek am wit fleksibul fotopɔlimɛ ɔ rɔba
Anilox Roller : Transfa ink to di printin plet .
Substrate : Di matirial we dɛn de print pan (ɛgz., pepa, plastic, mɛtal)
Di fleksografik printin prɔses .
Plɛt Pripia : Krio dijital pikchɔ, dɔn ɛksplɔz am pan fotopɔlima plet
Inking : Di anilox rola pik ink frɔm di ink rizɔva
Transfer : Ink de muv frɔm Anilox rola to rayz eria dɛn na di printin plet
Impreshɔn : Plɛt Kɔntakt dɛn Sabstret, we de transfa di pikchɔ
Drying : Ink Sets tru evaporation ɔ curing
Aplikeshɔn dɛn fɔ Fleksografik Printin .
Flexo Printing in versatility mek am wan kɔna ston na bɔku bɔku industri dɛn:
| Industry | Common Applications |
| Fɔd ɛn drink . | Fleksibul pak, lɛbl dɛn . |
| Famasiutik dɛn . | Blista pak, lebul dɛn . |
| Pɔblishing . | Nyuspepa dɛn, Magazin dɛn |
| E-Kɔmrɛs . | Kɔrɛkt bɔks dɛn . |
| Pɔsin in yon kia . | Plastik tiub lɛbl dɛn . |
Akɔdin to di Flexographic Technical Association, di global Flexographic Printing market bin gɛt valyu fɔ $167.7 bilyan insay 2020 ɛn dɛn projɛkt se i go rich $181.1 bilyan bay 2025, we go gro na wan CAGR we na 1.6%.
Advantej dɛn fɔ fleksografik printin .
Substrate Versatility : Flexo kin print pan matirial dɛn we de frɔm 12-maykron fim dɛn to 14-pɔynt bɔd stok.
Kɔlɔ akkuracy : Achiv te to 95% pan pantone kala, impɔtant fɔ brand kɔnsistɛns.
Kɔst-ɛfɛktiv fɔ lɔng rɔn : Fɔ rɔn we pas 50,000 yunit, Flexo kin ridyus kɔst bay 30% we yu kɔmpia am wit dijital.
Ay-spid prodakshɔn : Mɔdan Flexo prɛs kin rɔn wit spid we go rich 2,000 fit fɔ wan minit, wit sɔm spɛshal prɛs dɛn we kin rich 3,000 fit fɔ wan minit.
Durability : I de prodyuz print wit laytfastnes retinj we na 6-8 pan di blu wul skel, we fayn fɔ yuz na do.
Disadvantej fɔ fleksografik printin .
Initial setup costs : Di plet krieshɔn kin kɔst bitwin $200 to $600 fɔ wan kɔlɔ, dipen pan di sayz ɛn di kɔmplisiti.
Nɔto ideal fɔ shɔt rɔn : brek-ivin pɔynt agens dijital tipikli kin apin arawnd 10,000-15,000 lɛbl. 3. skilled operation required : Proper press setup kin tek 1-2 awa ɛn nid ɔpreshɔn wit 3-5 ia ɛkspiriɛns fɔ optimal rizulyt.
Flexo kɔntinyu fɔ evolv, mit di mɔdan printin dimand dɛn wit impɔtant efyushɔn ɛn kwaliti.
Di mashin we dɛn kin yuz fɔ print fleksografik printin .
Oyang: Midul Wɛb Flexo Printin Mashin ( Wɛb wit 700mm-1200mm )
Versatile material compatibility : Sɔpɔt printin pan laytwɛt kɔt pepa, dupleks bod, kraft pepa, ɛn nɔ-wɔv fabrik
Brod Aplikeshɔn : Dɛn kin yuz am fɔ pak, pepa bɔks, bia katon, kɔriɔ bag, ɛn ɔda tin dɛn
Web wid fleksibiliti : Ideal fɔ midul-sayz prodakshɔn rɔn wit wan wid rɛnj frɔm 700mm to 1200mm
Efficient Production : Optimized fɔ fast, ay-kwaliti autput, ridyus turnaround tɛm
Durability : de gi lɔng-last prɛsishɔn ɛn rili pefɔmɛns insay ay-volyum ɛnvayrɔmɛnt dɛn
Ɔndastand dijital printin .
Wetin na dijital print .
Dijital printin dɔn rivɔlɔshɔn di we aw wi de briŋ aydia dɛn to layf pan pepa ɛn difrɛn ɔda tin dɛn. Na wan kɔt-ɛj we we de chenj dijital fayl dɛn to tanjibul, ay-kwaliti print prɔdak dɛn. Nɔ lɛk tradishɔnal printin tɛknik, dijital printin de skip di nid fɔ print plet, fɔ gi mɔ fleksibul ɛn efishɔnal prɔses.
Wetin mek dijital printin spɛshal?
Dijital printin tinap fɔ sɔm rizin dɛn:
On-Demand Printing : Print di rayt tin we yu nid, we yu nid am.
Customization Galore : Ɛni print kin bi wan kayn, pafɛkt fɔ pɔsnalayz prɔdak dɛn.
Kwik Sɛtup : Go frɔm dizayn to print insay rɛkɔd tɛm.
Kost-effektiv shɔt rɔn : Ideal fɔ smɔl batch dɛn we nɔ brok di bank.
Eco-Friendly Option : Ridyus west ɛn ɛnaji kɔnsɔmshɔn kɔmpia to tradishɔnal we.
Di dijital printin prɔses: frɔm piksɛl to print .
Fayl Pripreyshɔn : Ɔltin bigin wit dijital dizayn .
Krio stunning artwok ɔ optimize fayl dɛn we dɔn de .
Mek shɔ se yu dizayn gɛt di rayt rizɔlt (tipikli 300 dpi fɔ krisp rizɔlt)
Dabl-chɛk kɔlɔ sɛtin dɛn (RGB fɔ skrin, CMYK fɔ print)
Color Management : Mek shɔ se wetin yu si na wetin yu gɛt .
Printing : Usay di majik apin .
Difrɛn teknɔlɔji dɛn de mek yu dizayn gɛt layf:
| Tɛknɔlɔji | aw i de wok | fayn fɔ . |
| Inkjet na di . | Tiny droplets of ink precisely sprayed onto media . | Foto, posta, fayn art |
| Laser we dɛn mek wit layz . | Fayn toner paoda fuz to pepa wit ɔt | Dokumɛnt dɛn, Brosho dɛn, Biznɛs Kad dɛn |
| Dye-sublimation na di . | Heat Transfers Dye insay matirial dɛn . | Fabrik, fon kes, mug |
Finishing Touches : Fɔ tɔn print to prɔdak dɛn
Kɔt: Trim to di pafɛkt saiz ɔ shep .
Binding: Transforming loose sheets to buk ɔ katalog dɛn .
Laminatin: Ad fɔ lɔng tɛm ɛn shayn
Aplikeshɔn dɛn fɔ dijital printin .
Dis versatile teknɔlɔji de fɛn in we insay bɔku aspek dɛn na wi layf:
Ay-katch makɛtmɛnt matirial dɛn we de grap atɛnshɔn
Inovativ pak we tinap aut pan shelf dɛn .
Tekstil-printed tekstail fɔ fashɔn ɛn os dɛkɔ
Breathtaking fayn fayn art riprodakshɔn dɛn we de kapchɔ ɛvri ditel .
| aplikeshɔn | advantej |
| Short to medium print runs . | Kost-effektiv fɔ rɔn ɔnda 10,000 yunit dɛn |
| PƆSIN WE YU GO YUZ FƆ GƐT PƆSIN MAKƐT | Variable data printin kapabiliti dɛn . |
| Prototypes ɛn sampul dɛn . | Kwik turnaround fɔ dizayn itɛreshɔn dɛn . |
| Fayn art riprodakshɔn . | Ay kala akkuracy ɛn ditel . |
| Na jɔs-in-taym manufakchurin . | I de ridyus di tin dɛn we dɛn de yuz ɛn di west . |
Di dijital printin makit de gɛt kwik grow, wit wan projɛkt CAGR we de 6.45% frɔm 2021 to 2026, akɔdin to Mordor Intɛlijɛns.
Advantej dɛn fɔ dijital printin .
Kwik TurnAround : Setup taim ridyus to minit, alaw fo sem-de printin in plenti kes.
Kost-effektiv fɔ shɔt rɔn : Nɔ plet kɔst de mek smɔl wok dɛn we go rich 50% mɔ ikɔnomik pas flexo fɔ rɔn ɔnda 5,000 yunit.
Customization : I izi fɔ akɔmod di vayriɔbul data printin, wit sɔm prɛs dɛn we ebul fɔ chenj ɛvri lɛbl insay wan rɔn.
High Precision : de gi rezolyushon we go rich 1200 x 1200 dpi, wit sɔm sistem dɛn we de ajɔst di apɔrint rizɔlt dɛn we na 2400 DPI.
Envayrɔmɛnt frɛndli : Ridyus west bay te to 30% we yu kɔmpia am wit kɔvɛnshɔnal printin we dɛn de yuz.
Di bad tin dɛn we kin apin we pɔsin de print dijital .
Limitɛd sabstret opshɔn : Pan ɔl we i de impɔtant, dijital stil nɔ ebul fɔ mach Flexo in sabstret rɛnj, patikyula wit sɔm sintetik ɛn mɛtal dɛn.
Kɔlɔ maching chalenj dɛm : kin ajɔst ɔl 85-90% pan pantone kɔlɔ dɛm, we yu kɔmpia am wit Flexo in 95%.
Higher per-unit kos fɔ big rɔn : kɔst fɔ wan yunit de stil rili kɔnstant, we de mek i nɔ gɛt bɛtɛ kɔmpitishɔn fɔ rɔn dɛn we pas 50,000 yunit dɛn.
4.Spid Limiteshɔn : Di ay-ɛnd dijital prɛs dɛn kin rich spid we na 230 fit fɔ wan minit, stil slo pas Flexo fɔ ay-volyum wok dɛn.
Dijital printin mashin we dɛn kin advays .
Oyang: CTI-PRO-440C-HD Rotary Ink Jet Dijital Printing Mashin
Di Oyang CTI-PRO-440C-HD Rotary Ink Jet Digital Printing Machine na wan pawaful, kɔmɛshɔn-grɛd dijital printin prɛs we dɛn mek fɔ ay kwaliti, ful-kɔlɔ printin, we mek i fayn fɔ pablish buk dɛn we gɛt bɔku bɔku kɔlɔ dɛn, pɔsin dɛn we gɛt kɔlɔ, ɛn ɔda midia dɛn.
We pipul dɛn sabi fɔ:
Eksepshɔnal Print Kwaliti : Yuz Epson 1200 DPI Indastrial Print ed, i de mek shɔ se ay-difinishɔn prɛsishɔn we rival tradishɔnal ɔfset printin
Kost-ɛfɛktiv fɔ smɔl ɔda : Dɛn mek am spɛshal fɔ smɔl print rɔn, i de gi fast delivri tɛm ɛn i de lɔs di ɔvala printin kɔst, ɛp fɔ mit di dimand dɛn fɔ on-dimand pɔblishing
Fast printin spid : we ebul fɔ ajɔst spid te to 120 mita pan minit , we mek i fayn fɔ kwik tɔn-arawnd ɛn ay-volyum rikwaymɛnt.
Advanced Software Integration : I gɛt intɛligent taypɛt ɛn kɔlɔ manejmɛnt softwe, i de mek shɔ se i izi fɔ wok ɛn wokflɔ we nɔ gɛt wan bɔt
Versatile Paper Handling : Sɔpɔt rol pepa fid wit maksimal wid we na 440 mm ɛn i gɛt ficha dɛn lɛk prɛ-kɔtin, ɔtomatik tɛnsiɔn kɔntrol, ɛn dabl-sayd trak fɔ ad prodakshɔn stebiliti
Dis mashin na fayn fayn sɔlvishɔn fɔ biznɛs pipul dɛn na di pɔblishing sɛktɔ, mɔ di wan dɛn we de luk fɔ fast, lɔw-kɔst prodakshɔn fɔ kalaful midia ɛn smɔl print rɔn.
Kɔmpia Flekso ɛn Dijital Printin .
Print Kwaliti Kɔmpiashɔn
| Aspek | Flexo | Digital |
| Sɔlv | I go rich 4,000 DPI . | I go rich 2,400 DPI . |
| Kɔlɔ Gamut . | Pantone we de mach . | CMYK we dɛn dɔn ɛkstend . |
| Konsistensi fɔ kɔlɔ . | ±2 ΔE across Run | ±1 Δe across Run |
| Fayn fayn ditel dɛn . | 20 Micron Minimum Dot Saiz . | 10 Micron Minimum Dot Saiz . |
| Sɔlid kɔlɔ dɛn . | Superior, 98% kɔvarej | Gud, 95% kɔvarej |
Prodakshɔn aspek
| faktɔ | Flexo | Dijital . |
| Sɛtup tɛm . | 2-3 awa avrej | 10-15 minit avrej |
| Produkshɔn spid . | I go rich 2,000 ft/min | I go rich 230 ft/min |
| Minimum Run . | 1,000+ Yunit dɛn Ikɔnomik | as low as 1 unit . |
| Krɔs-ɔva we nɔ de tek bɔku mɔni . | ~10,000-15,000 yunit dɛn | ~10,000-15,000 yunit dɛn |
| West | 15-20% fɔ sɛtup | 5-10% fɔ sɛtup . |
Fɔ pik bitwin Flexo ɛn Dijital Printing .
Factors fɔ tink bɔt .
Prodakshɔn Volyum : Flexo kin bi mɔ kɔst-ɛfɛktiv pas 10,000-15,000 yunit bikɔs ɔf lɔwa fɔ ɛni yunit kɔst.
Print Kwaliti Rikwaymɛnt : Dijital ɛksɛl dɛn insay fayn ditel ɛn fotorialis imej dɛn, ajɔst wan ay apɔrint rizɔlt.
Substrate Variety : Flexo de gi yu mɔ opshɔn dɛn, mɔ fɔ tin dɛn we at fɔ print lɛk sɔm plastic ɛn mɛtal dɛn.
Turnaround Time : Digital kin prodyuz shɔt rɔn insay awa, kɔmpia to de fɔ Flexo sɛtup.
Customization Needs : Digital alaw fɔ mas kɔstɔmayshɔn, wit sɔm prɛs dɛn we ebul fɔ prodyuz yunik tin dɛn na ɛvri print.
Indastri-spɛsifi k tin dɛn fɔ tink bɔt .
Insay di pak industri, Flexo stil de dominant, we de akɔntayn fɔ lɛk 60% pan di lɛbl printin makɛt. Bɔt, dijital de gɛt grɔn, i de gro wit CAGR we na 13.9% na di lɛbl sɛktɔ, mɔ na di industri dɛn we nid fɔ gɛt shɔt rɔn ɛn yunik dizayn dɛn, lɛk kraft drink ɛn spɛshal it dɛn.
haybrid printin sɔlvishɔn dɛn .
As teknɔlɔji de go bifo, mɔ kɔmni dɛn de tɔn to haybrid printin sistem dɛn we de jɔyn di bɛnifit dɛn we ɔl tu dijital ɛn flexo printin gɛt. Hybrid sistem dɛn de alaw biznɛs fɔ yuz Flexo fɔ dɛn ay-volyum prodakshɔn nid dɛn we dɛn de inkɔrpɔret dijital bak fɔ kɔstɔmayshɔn ɛn shɔt rɔn. Dis we ya rili yusful fɔ kɔmni dɛn we gɛt difrɛn tin dɛn we dɛn nid fɔ print, bikɔs i de mek dɛn ebul fɔ sav bɔku bɔku makɛt sɛgmɛnt dɛn we dɛn nɔ de chenj di we aw dɛn de print.
| Hybrid Printing Advantej dɛn | Ditiɛl dɛn . |
| Inkris prodakshɔn kapasiti . | Abiliti fɔ handel big volyum dɛn we dɛn de kɔstɔmayz smɔl batch dɛn bak . |
| Di wan dɛn we nɔ de pe bɔku mɔni fɔ di wok . | Flexo de handle di bulk of di wok, while dijital ad fleksibiliti |
| Ridyus di dawt tɛm . | Seamless transishɔn bitwin wok dɛn we dɛn dɔn de du fɔ lɔng tɛm ɛn we nɔ de wok fɔ lɔng tɛm . |
Wan stɔdi we Smithers Pira bin du prɛdikt se di haybrid printin makɛt go gro pan wan CAGR we na 3.3% frɔm 2020 to 2025, we go rich $444 milyɔn bay 2025.
Di tin dɛn we go apin tumara bambay na printin teknɔlɔji .
Di printin industri kɔntinyu fɔ evolv, wit sɔm tren dɛm we de shep in fiuja:
Improved Digital Press Speeds : Di wan dɛn we de mek am de divɛlɔp fast dijital prɛs, wit sɔm protɔtayp dɛn we de rich spid we na 500 fit fɔ wan minit.
Enhanced Flexo Plate Technology : HD Flexo Plates wit rezolyushon we go rich 5,080 DPI de narrow di kwaliti gap wit dijital printin.
Sastaynɛbul Ink : Ɔl tu Flexo ɛn Dijital de si advansmɛnt dɛn na eko-friɛndli ink fɔmyulashɔn, wit wata-bɛs ink dɛn we de gro na CAGR we na 3.5%.
AI ɛn Ɔtomɛshɔn : Inkris yus fɔ atifishal intɛlijɛns fɔ kɔlɔ manejmɛnt ɛn prɛs ɔptimayzeshɔn, ridyus sɛtup tɛm bay te to 40%.
Dɔn
Di choice bitwin Flexo en Digital printin dipen pan wan komplex intaplay of factors inkludin run length, substrate rikwaym, dizain komplexiti, en badjet konstrakshon. Wail Flexo stil bi di indastri standad fɔ ay-volyum, kɔnsistɛns printin pan difrɛn matirial dɛn, dijital printin de gi unparalleled fleksibiliti fɔ shɔt rɔn ɛn kɔstɔmayshɔn. As teknɔlɔji de go bifo, di layn bitwin dɛn tu we ya de kɔntinyu fɔ blɔk, wit haybrid sɔlvishɔn dɛn we de gi di bɛst pan ɔl tu di wɔl dɛn.
Bay we dɛn tek tɛm evalyu dɛn spɛshal nid dɛn agens di trɛnk ɛn limiteshɔn dɛn fɔ ɛni we, biznɛs dɛn kin mek infɔm disizhɔn dɛn we go ɔptimayz dɛn pak strateji dɛn, ɛp fɔ mek di brand apil fayn, ɛn te go mek dɛn go ebul fɔ mek di makit go bifo.
Fɔ ɛkspɛkt gayd fɔ yu printin mashin manufakchurin projɛkt, kɔntak Oyang. Wi injinia dɛn we gɛt ɛkspiriɛns go ɛp yu fɔ fɛn di dizayn, di tin dɛn we dɛn go pik, ɛn di we aw dɛn de mek tin dɛn fɔ mek shɔ se dɛn gɛt di bɛst rizɔlt. Patna wit Oyang fɔ sakrifays. Wi go tek yu prodakshɔn kapabiliti to di nɛks lɛvul ..
FAQs: Dijital vs. Flexo Printing
1. Us we we nɔ go tek bɔku mɔni?
Short Runs : Dijital printin na mɔ kɔst-ɛfɛktiv
Long Runs : Flexo printin de bi mɔ ikɔnomik
Break-even point : Tipikli bitwin 10,000 to 20,000 yunit
2. Us printin we dɛn de yuz fɔ print bɛtɛ print kwaliti?
Digital : I fayn fɔ yuz fayn fayn tin dɛn ɛn pikchɔ dɛn we dɛn tek pikchɔ dɛn
Flexo : Improved signifikantli, naw komparebul fɔ bɔku aplikeshɔn dɛn
Color Vibrancy : Digital kin gɛt ɛj bɔku tɛm, mɔ fɔ kɔmpleks dizayn dɛn .
3. Aw di sɛtup tɛm dɛn kin kɔmpia?
Dijital : Minimal setup tɛm, bɔku tɛm na minit dɛn
Flexo : Leng setup, kin tek awa bikɔs ɔf plet pripiamɛnt
Ripit Jobs : Flexo setup tɛm de ridyus bɔku fɔ riprint dɛn
4. Us we bɛtɛ fɔ kɔstɔmayshɔn ɛn vɛriɔbul data?
Dijital : I fayn fɔ di vayriɔbul data ɛn pɔsnalayzeshɔn .
Flexo : Limitɛd kɔstɔmayshɔn insay wan singl print rɔn .
on-dimand printin : Digital na di klia wina
5. Us sabstret dɛn ɛni we fɔ print kin print pan?
Flexo : Wide renj inklud pepa, plastic, mɛtal fim dɛn
Dijital : Mɔ limited bɔt impɔtant, bɛst pan pepa ɛn sɔm sintetiks
Specialty Materials : Flexo jɔs de gi mɔ opshɔn dɛn
6. Aw di impak dɛm we di envayrɔmɛnt kin gɛt kin kɔmpia?
Dijital : Lɛs west, lɔwa ɛnaji kɔnsɔmshɔn fɔ shɔt rɔn
Flexo : Trade trade, west we ay pas ɔl, bɔt we de impɔtant wit nyu teknɔlɔji dɛn .
Inks : Digital kin yuz mɔ ink dɛn we nɔ de ambɔg di eko-friɛndli
7. Us we fast fɔ big print rɔn?
Flexo : signifyantli fasta fɔ big volyum dɛn .
Digital : Kwik fɔ shɔt rɔn, slo fɔ ay volyum
Prodakshɔn Spid : Flexo kin print tawzin yunit dɛn fɔ wan awa
